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Resistance Spot Welding is a manufacturing process widely used in several industrial segments, such as automotive, electronics, aerospace and others. It stands out from other welding processes, as it does not require addition material to join parts. This type of process needs to be robust and reliable in order to ensure the quality of the welded joint produced, as any variation in the quality of the weld point can affect the functionality and safety of the final product. The resistance spot welding process uses different technologies and operating sequences that depend on various characteristics, factors and parameters. The combinations and values of these allow for numerous possibilities, making their adjustments time-consuming, costly and exhaustive, so it is necessary to apply statistical techniques to optimize the process. In the literature, it is possible to find several statistical techniques for the optimization of the process.

Companies are gradually developing: 1) complex and/or highly integrated systems including vehicles (as satellites, airplanes, cars, etc.) or equipment (as computers, cell phones, no breaks, etc.) to use under 2) increasingly varied or inhospitable environments, and to survive under 3) increasingly long life cycles and unavoidable changes in staff & facilities & technologies. The overall decision to use (by time, cost, quality, of functions, services, etc.) such end systems under 2 require 4) high Dependability (Reliability, Maintainability, Availability, Correction, Safety, Security, etc.) of them. The overall survival in use (by health monitoring, housekeeping, retrofit, upgrade, etc.) of such end systems under 3 require 5) high Suportability (Maintainability, Adaptability, Availability, Robustness, etc.) of them coupled with the support systems.

Currently, aerospace and automotive industries are developing complexand/or highly integrated systems, whose services require greater confidence to meet a set of specifications that are increasingly demanding, such as successfully operating a communications satellite, a commercial airplane, an automatic automobile, and so on. To meet these requirements and expectations, there is a growing need for fault treatment, up to predict faults and monitor the health of the components, equipment, subsystems or systems used. In the last decades, the approaches of 1) Fault Prevention, 2) Fault Detection/Tolerance and 3) Fault Detection/Correction have been widely studied and explored.

Complex and/or highly integrated systems require the evaluation of Dependability (Reliability, Maintainability, Availability, etc.) throughout their life cycle. The designs of these systems have three main sets of activities: managerial, technical and quality. The recent literature suggests that: 1) the growth of the committed project cost is much greater than the cost spent in the initial stages; and also, the cost to eliminate the defects is smaller in the initial stages of project; and 2) the functions, responsibilities, and authorities of Project Management and Systems Engineering are strongly coupled. Thus, based on the recent literature and the INPE´s (National Institute for Space Research) experience, this paper will show a discussion on the interaction between Project Management and Systems Engineering to improve the Dependability of space and automotive projects.

Internet of Things (IoT) for real-time applications are demanding more and more high performance, precision, accuracy, modularity, integration, dependability and other attributes in a complex and/or highly integrated environment. Such systems need to provide coordination among the integrated components (e.g. sensors, computer, controller and networks) for enabling the application to take real-time measurements and to translate into controllable, observable and smart actions with strict timing requirements. Therefore, coordination and synchronization are required to ensure the controllable, observable and smart actions of real-time IoT systems. This paper shows the design issues about the coordination and synchronization in the internet of things applied to real-time applications. We also show the current coordination and synchronization techniques and their design issues when applied to IoT systems.

Control systems that can switch between control or plant modes have the advantage of being simpler to design than an equivalent system with a single mode. However, the transition between these modes can introduce steps or overshootings in the state variables, and this can degrade the performance or even damage the system. This is can be of extreme importance in fields such as aerospace and automobilistic, as the switching between manual and autopilot modes or the switching of gears In this work, we will use integral criteria in original ways, to determine a coefficient on the system which should optimize the trajectory of the control signal, during the switching between two modes. Effectively, each transition will be done by a subsystem specific for it, according to the selected criterion. The simulations will be made in MATRIXx, MatLab or both, using models chosen from aerospace or automobilistic fields.

Control systems that can switch between control modes have the advantage of being simpler to design than an equivalent system with a single mode. However, the transition between control modes can introduce steps or overshootings in the state variables, and this can degrade the performance or even damage the system. In this work, we will use integral criteria in an original way, to determine a coefficient on the system which should optimize the trajectory of the control signal, during the switching between two modes. Effectively, each transition will be done by a subsystem specific for it, according to the selected criterion. The simulations will be made in MATRIXx, using as models the system of control of attitude of the Multimission Platform, and a system which keeps the synchrony between two induction motors.

With the growing complexity and integration of systems as satellites, automobiles, aircrafts, turbines, power controls and traffic controls, as prescribed by SAE-ARP-4754A Standard, the time de-synchronization can cause serious or even catastrophic failures. Time synchronization is a very important aspect to achieve high performance, reliability and determinism in networked control systems. Such systems operate in a real time distributed environment which frequently requires a consistent time view among different devices, levels and granularities. So, to guarantee high performance, reliability and determinism it is required a performance evaluation of time synchronization of the overall system. This time synchronization performance evaluation can be done in different ways, as experiments and/or model and simulation.

Current systems such as satellites, aircrafts, automobiles, turbines, power controls and traffic controls are becoming increasingly complex and/or highly integrated as prescribed by the SAE-ARP-4754a Standard. Such systems operate in a real time distributed environment which frequently requires a common knowledge of time among different devices, levels and granularities. So, temporal correctness is mostly needed, besides logical correctness. It can be achieved by hardware clocks and devices, software clocks and algorithms, or both, to avoid or tolerate, within appropriate margins, the time faults or failures that may occur in aerospace and automotive systems. This paper presents an overview of clock synchronization algorithms and their uses in aerospace and automotive systems. It is based on a review of the literature, discussion and comparison of some clock synchronization algorithms with different policies.

The aerospace and automotive electronic systems are getting more complex and/or highly integrated, as defined by ARP 4754A, making extensive use of microelectronics and digital memories which, in turn, operates in higher frequencies and lower voltages. In addition, the aircraft are flying in higher altitudes, and polar routes are getting more frequent. These factors raise the probability of occurrence of hazardous effects like the Single Event Upsets in their embedded electronic systems. These must be designed in a way to tolerate and assure the immunity to the Single Event Upsets, based upon criteria such as reliability, availability and criticality. This paper proposes an overview of an assurance process of immunity of embedded electronic systems to Single Event Upsets caused by ionizing particles by means of a review of literature and an analysis of standards as ECSS-E-ST-10-1, NASA Single Event Effects Criticality Analysis and IEC TS 62396-1.

The realization of modern systems subjected to automatic control, such as aircraft, automobiles, satellites, rocket launchers, cargo and military ships, and so forth; increasingly assume, within its very set of requirements, the task of providing better dependability, i.e.: safety, reliability, and availability altogether. Towards this demand, fault-tolerant control greatly meets such growing demand of dependability, by its ability of recognizing the occurrence of potentially hazardous/hazardous faults within the overall (closed-loop) system, and by taking remedial action whenever necessary/mandatory. The process of fault tolerance can be segregated into two fundamental steps: (1) that of fault diagnosis, comprising fault detection-isolation-identification, and, (2) control adjustment/reconfiguration. This paper focuses on the second step, of control adjustment/reconfiguration.

Modeling and Simulation (M&S) of dynamic systems based on computers is a multidisciplinary field that involves several knowledge areas and tools, and is broadly used in all development areas of space industry such as rocket and satellite design and construction. Once space systems are divided into several subsystems for ease of engineering, their models are divided the same way for the same reason. Such models may be done using different computational tools that are based on either physical flows, informational flows, or hybrid flows, depending on the subsystem nature. This is specially true for a satellite propulsion subsystem, and its physical (volume, mass, energy, enthalpy, entropy, linear momentum, etc.) flows. This paper presents the modeling and simulation of a satellite propulsion subsystem by physical and signal flows. To accomplish this task, two different computational tools were used: AMESim and MatLab.

In critical real-time computer systems, whether aircraft, automotive and industrial products it is very common the use of a fixed priority scheduler. The fixed priority scheduler has shown a good performance in control applications even in different applications where it was adopted. But nowadays, to go forward with the technology, be it in hardware and software, schedulers with dynamic priority can be a better alternative in certain situations. The present work aims to show that a variable priority scheduler can improve the performance of a control system obtained with a fixed priority scheduler, even when it was bad conditioned. This study is based on a four motor position control system. For this, the study will make use of a specialized simulation tool. In the future, we intend to extend this study to schedulers that use random and sporadic tasks.

Since its introduction at INPE, in the late 1960s, Systems Engineering has passed through phases of greater and lesser importance. Three different phases are clearly recognized. The first two phases are closely associated with efforts to develop space systems. The third and present phase is associated to the recent growth in the importance of Systems Engineering to the development of the contemporary large and complex systems. This paper is a summary review of the history of Systems Engineering at INPE from its inception to the present.

Systems such as satellites, aircrafts, automobiles and air traffic controls are becoming increasingly complex and/or highly integrated, as prescribed by the standard SAE-ARP 4754A Standard. They integrate many technologies and they work in very demanding environments, sometimes with little or no maintenance, due to the severe conditions of operation. To survive such harsh operating conditions, they require very high levels of dependability, to be reached by a diversity of approaches, processes, components, etc. Some are suggested by the SAE-ARP-4754A as one of the highest level standards to be met. So, it is important to know it and its consequences for product and staff deeply. The aim of this paper is to present: a discussion on the standard SAE-ARP-4754A and a proposal for using it in product certification and qualification of staff.

In this work we discuss current trends driving the aerospace and automotive systems architectures. This includes trends as: 1) pos-globalization and regionalization; 2) the formation of knowledge oligopolies; 3) commonality, standardization and even synergy (of components, tools, development process, certification agents, standards); 4) reuse and scalability; 5) synergy of knowledge and tools convergence; 6) time, cost and quality pressures and innovation speed; 7) environmental and safety issues; and 8) abundance of new technologies versus scarcity of skilled manpower to apply them.

Many control systems switch between control modes according to necessity. That is often simpler than designing a full control to all situations. However, this creates new problems, as determining the composed system stability and the transient during switching. The latter, while temporary, may introduce overshooting that degrade performance and damage the plant. This is particularly true for the MultiMission Platform (MMP), a generic service module currently under design at INPE. Its control system can be switched among nine main Modes of Operation and other submodes, according to ground command or information coming from the control system, mainly alarms. It can acquire one and three axis stabilization in generic attitudes, with actuators including magnetotorquers, thrusters and reaction wheels.

Systems are becoming increasingly more complex. To follow this increasingly complexity, systems engineering must evolve rapidly with the introduction of new methodologies, processes, tools, etc. Due to this rapid evolution, little attention is dedicated to the study of the history of its evolution. Currently there is the initiative of installation of a chapter of INCOSE (International Council on Systems Engineering) in Brazil and from this initiative emerged the interest of recovering the history of systems engineering in the country. There are indications that the introduction of systems engineering into Brazil occurred in the late 1960's, directly from NASA and that its first applications in Brazil were in Space Systems Engineering. This paper recovers the origins of systems engineering, of its introduction into Brazil, and of its use in space systems engineering.

Systems such as satellites, aircrafts, automobiles and air traffic controls are becoming increasingly complex and highly integrated, as prescribed by the SAE ARP 4754 Standard. They integrate many technologies and they work in very demanding environments, sometimes with little or no maintenance, due to the severe conditions of operation. To survive such harsh operating conditions, they require very high levels of reliability, to be reached by a diversity of approaches, processes, components, etc. By their turn, the processes of analysis and decision making shall be improved progressively, as experience accumulates and suggests modifications. Most of this can be translated in models. According to this philosophy, in this work, we discuss the use of Model Based Reliability for improving the results of the Reliability Analysis and FMEA/FMECA of a satellite program, as those conducted at the National Institute for Space Research-INPE, since 1979.

This paper presents the preliminary results of an "a posteriori" exercise of application of a Requirements Traceability Automation Tool (RT tool) to a set of documents. The documents have been prepared according to established Space System Engineering methodologies and with attention to text quality, but without attention to requirements traceability because the processes and methodologies used during their preparation predates the emergence of the processes and methodologies developed by Requirements Engineering (RE). This study is intended to determine some of the benefits of using a RT tool when compared with the previously used processes and methodologies. The set of documents under scrutiny have been prepared in the frame of the development of the CBERS-3 satellite (China-Brazil Earth Resources Satellite) and is composed of system, subsystem and equipment specification and covering documents related to the Electrical Power Subsystem (EPS) of the satellite.