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Technical Paper

Experimental Study on Engine Performance Fueled with Ammonia-Hydrogen Blend Ignited by Diesel Pilot

2024-04-09
2024-01-2365
The global energy crisis and drastic climate change are continuously promoting the implementation of sustainable energy sources. To meet the emission standards and carbon-neutrality targets in vehicle industry, ammonia is considered to be one of the promising carbon-neutral fuels. However, running the engines on high amounts of ammonia may lead to significantly high ammonia slip. This originates huge safety concerns. Therefore, hydrogen is added in certain ratio with ammonia to promote combustion and reduce ammonia slip. Furthermore, adding diesel as a pilot fuel further facilitates the combustion reactions. This experimental study investigated the effect of different ammonia-hydrogen blend ratios on in-cylinder pressure, heat release rate, cumulative heat release, indicated mean effective pressure (IMEP), indicated thermal efficiency (ITE), CA5 and CA50. This effect of blend ratios was tested for varied diesel pilot amounts and timings.
Technical Paper

Pre-ignition Behavior of Gasoline Blends in a Single- Cylinder Engine with Varying Boost Pressure and Compression Ratio

2023-09-29
2023-32-0120
Pre-ignition in a boosted spark-ignition engine can be triggered by several mechanisms, including oil-fuel droplets, deposits, overheated engine components and gas-phase autoignition of the fuel-air mixture. A high pre-ignition resistance of the fuel used mitigates the risk of engine damage, since pre-ignition can evolve into super-knock. This paper presents the pre-ignition propensities of 11 RON 89-100+ gasoline fuel blends in a single-cylinder research engine. Albeit the addition of two high-octane components (methanol and reformate) to a toluene primary reference fuel improved the pre-ignition resistance, one high-RON fuel experienced runaway pre-ignition at relatively low boost pressure levels. A comparison of RON 96 blends showed that the fuel composition can affect pre-ignition resistance at constant RON.
Technical Paper

Experimental and Numerical Study of a Low-Pressure Hydrogen Jet under the Effect of Nozzle Geometry and Pressure Ratio

2023-04-11
2023-01-0320
Hydrogen (H2), a potential carbon-neutral fuel, has attracted considerable attention in the automotive industry for transition toward zero-emission. Since the H2 jet dynamics play a significant role in the fuel/air mixing process of direct injection spark ignition (DISI) engines, the current study focuses on experimental and numerical investigation of a low-pressure H2 jet to assess its mixing behavior. In the experimental campaign, high-speed z-type schlieren imaging is applied in a constant volume chamber and H2 jet characteristics (penetration and cross-sectional area) are calculated by MATLAB and Python-based image post-processing. In addition, the Unsteady Reynolds-Averaged Navier-Stokes (URANS) approach is used in the commercial software Star-CCM+ for numerical simulations.
Technical Paper

Experimental Study on Flash Boiling of Ammonia Fuel Sprays – A Potential Alternative Fuel

2023-04-11
2023-01-0304
The current transportation fuels have been one of the biggest contributors towards climate change and greenhouse gas emissions. The use of carbon-free fuels has constantly been endorsed through legislations in order to limit the global greenhouse gas emissions. In this regard, ammonia is seen as a potential alternative fuel, because of its carbon-free nature, higher octane number and as hydrogen carrier. Furthermore, many leading maritime companies are doing enormous research and planning projects to utilize ammonia as their future carbon-free fuel by 2050. Flash boiling phenomenon can significantly improve combustion by enhancing the spray breakup process and ammonia possessing low boiling point, has a considerable potential for flash boiling. However, present literature is missing abundant research data on superheated ammonia sprays.
Technical Paper

Experimental and Numerical Investigation of Hydrogen Jet-Wall Impingement

2022-08-30
2022-01-1009
Decarbonization of the automotive industry is one of the major challenges in the transportation sector, according to the recently proposed climate neutrality policies, e.g., the EU 'Fit for 55' package. Hydrogen as a carbon-free energy career is a promising alternative fuel to reduce greenhouse gas emissions. The main objective of the present study is to investigate non-reactive hydrogen jet impingement on a piston bowl profile at different injection angles and under the effect of various pressure ratios (PR), where PR is the relative ratio of injection pressure (IP) to chamber pressure (CP). This study helps to gain further insight into the mixture formation in a heavy-duty hydrogen engine, which is critical in predicting combustion efficiency. In the experimental campaign, a typical high-speed z-type Schlieren method is applied for visualizing the jet from the lateral windows of a constant volume chamber, and two custom codes are developed for post-processing the results.
Technical Paper

Predicting Distillation Properties of Gasoline Fuel Blends using Machine Learning

2022-08-30
2022-01-1086
Distillation properties of gasoline are regulated to ensure the safe and efficient operation of SI-engines. Blending various gasoline components affects the distillation values in a non-linear fashion, making the prediction of these properties challenging. Furthermore, the rise of renewable components necessitates the development of new property prediction methods. In this work, a variety of Machine Learning models were created to predict the distillation points of gasoline blends based on the blending recipe. As input data, real industrial data from a refinery was used together with data from blends created for R&D purposes. The predicted properties were the evaporated volume at the 70 and 100 °C distillation points (E70 and E100). Altogether four different machine learning models were trained, cross-validated and tested using seven different pre-processing methods. It was found that Support Vector Regression (SVR) was the most effective at predicting the distillation points.
Journal Article

Dynamics of the Ammonia Spray Using High-Speed Schlieren Imaging

2022-03-08
2022-01-0053
Ammonia (NH3), as a carbon-free fuel, has a higher optimization potential to power internal combustion engines (ICEs) compared to hydrogen due to its relatively high energy density (7.1MJ/L), with an established transportation network and high flexibility. However, the NH3 is still far underdeveloped as fuel for ICE application because of its completely different chemical and physical properties compared with hydrocarbon fuels. Among all uncertainties, the dynamics of the NH3 spray at engine conditions is one of the most important factors that should be clarified for optimizing the fuel-air mixing. To characterize the evolution and evaporation process of NH3 spray, a high-speed Z-type schlieren imaging technique is employed to estimate the spray characteristics under different injection pressure and air densities in a constant volume chamber.
Technical Paper

Application of Synthetic Renewable Methanol to Power the Future Propulsion

2020-09-15
2020-01-2151
As CO2 emissions from traffic must be reduced and fossil-based traffic fuels need to phase out, bio-based traffic fuels alone cannot meet the future demand due to their restricted availability. Another way to support fossil phase-out is to include synthetic fuels that are produced from circular carbon sources with renewable energy. Several different fuel types have been proposed, while, methanol only requires little processing from raw materials and could be used directly or as a drop-in fuel for some of the current engine fleet. CO2 emissions arising from fuel production are significantly reduced for synthetic renewable methanol compared to the production of fossil gasoline. Methanol has numerous advantages over the currently used fossil fuels with high RON and flame speed in spark-ignition engines as well as high efficiency and low emissions in combustion ignition engines.
Technical Paper

Impact of Ethane Enrichment on Diesel-Methane Dual-Fuel Combustion

2020-04-14
2020-01-0305
Over the past few years, the growing concerns about global warming and efforts to reduce engine-out emissions have made the dual-fuel (DF) engines more popular in marine and power industries. The use of natural gas as an alternative fuel in DF engines has both the environmental and economic advantages over the conventional diesel combustion. However, the misfire phenomenon at lean conditions limits the operating range of DF combustion and causes emissions of unburned hydrocarbon (UHC) and unburned methane (methane-slip) in the environment. The greenhouse effect of methane is considered 28 times greater than CO2 over a 100-year perspective, which raises concerns for the governments and marine engine manufacturers. In efforts to reduce the UHC and methane-slip from DF engines, this study discusses ethane enrichment of diesel-methane DF combustion in a full-metal single-cylinder research engine under lean condition (λGFB = ~2.0) while keeping the total-fuel energy rather constant.
Technical Paper

Modeling the Impact of Alternative Fuel Properties on Light Vehicle Engine Performance and Greenhouse Gases Emissions

2019-12-19
2019-01-2308
The present-day transport sector needs sustainable energy solutions. Substitution of fossil-fuels with fuels produced from biomass is one of the most relevant solutions for the sector. Nevertheless, bringing biofuels into the market is associated with many challenges that policymakers, feedstock suppliers, fuel producers, and engine manufacturers need to overcome. The main objective of this research is an investigation of the impact of alternative fuel properties on light vehicle engine performance and greenhouse gases (GHG). The purpose of the present study is to provide decision-makers with tools that will accelerate the implementation of biofuels into the market. As a result, two models were developed, that represent the impact of fuel properties on engine performance in a uniform and reliable way but also with very high accuracy (coefficients of determination over 0.95) and from the end-user point of view.
Technical Paper

Effect of Alternative Fuels on Marine Engine Performance

2019-12-19
2019-01-2230
Marine transportation sector is highly dependent on fossil-based energy carriers. Decarbonization of shipping can be accomplished by implementing biobunkers into an existing maritime fuel supply chain. However, there are many compatibility issues when blending new biocomponents with their fossil-based counterparts. Thus, it is of high importance to predict the effect of fuel properties on marine engine performance, especially for new fuel blends. In the given work, possible future solutions concentrated on liquid fuels are taken into account. Under consideration are such fuels as biodiesel (FAME), hydrotreated vegetable oil (HVO), straight vegetable oil (SVO), pyrolysis oil, biocrude, and methanol. Knowledge about the behavior of new fuel in an existing engine is notably important for decision makers and fuel producers. Hence, the main goal of the present work is to create a model, which can predict the engine performance from the end-user perspective.
Technical Paper

An Optical Characterization of Dual-Fuel Combustion in a Heavy-Duty Diesel Engine

2018-04-03
2018-01-0252
Dual fuel (DF) combustion technology as a feasible approach controlling engine-out emissions facilitates the concept of fuel flexibility in diesel engines. The abundance of natural gas (90-95% methane) and its relatively low-price and the clean-burning characteristic has attracted the interest of engine manufacturers. Moreover, with the low C/H ratio and very low soot producing tendency of methane combined with high engine efficiency makes it a viable primary fuel for diesel engines. However, the fundamental knowledge on in-cylinder combustion phenomena still remains limited and needs to be studied for further advances in the research on DF technology. The objective of this study is to investigate the ignition delay with the effect of, 1) methane equivalence ratio, 2) intake air temperature and 3) pilot ratio on the diesel-methane DF-combustion. Combustion phenomenon was visualized in a single cylinder heavy-duty diesel engine modified for DF operations with an optical access.
Technical Paper

Dual-Fuel Combustion Characterization on Lean Conditions and High Loads

2017-03-28
2017-01-0759
Dual-fuel technology is suggested as a solution for effectively utilizing alternative fuel types in the near future. Charge air mixed methane combined with a compression ignition engine utilizing a small diesel pilot injection seems to form a worthwhile compromise between good engine efficiency and low emission outcome. Problems concerning dual-fuel technology profitableness seems to be related to fully control the combustion in relation to lean conditions. Lean operating conditions solves the problems concerning pumping losses, but brings challenges in controlling the slow heat release of the premixed methane-air mixture. In the present work, a single cylinder ‘free parameter’ diesel engine was adapted for dual-fuel (diesel-methane) usage. A parameter study related to lambda window widening possibilities was carried out.
Technical Paper

Experimental Investigation on the Gas Jet Behavior for a Hollow Cone Piezoelectric Injector

2014-10-13
2014-01-2749
Direct injection of natural gas in engines is considered a promising approach toward reducing engine out emissions and fuel consumption. As a consequence, new gas injection strategies have to be developed for easing direct injection of natural gas and its mixing processes with the surrounding air. In this study, the behavior of a hollow cone gas jet generated by a piezoelectric injector was experimentally investigated by means of tracer-based planar laser-induced fluorescence (PLIF). Pressurized acetone-doped nitrogen was injected in a constant pressure and temperature measurement chamber with optical access. The jet was imaged at different timings after start of injection and its time evolution was analyzed as a function of injection pressure and needle lift.
Technical Paper

Comparing Breakup Models in a Novel High Injection Pressure SCR System using Polyhedral Meshing

2014-10-13
2014-01-2816
A novel high pressure SCR spray system is investigated both experimentally and numerically. RANS simulations are performed using Star-CD and polyhedral meshing. This is one of the first studies to compare droplet breakup models and AdBlue injection with high injection pressure (Pinj=200 bar). The breakup models compared are the Reitz-Diwakar (RD), the Kelvin-Helmholtz and Rayleigh-Taylor (KHRT), and the Enhanced Taylor Analogy Breakup (ETAB) model. The models are compared with standard model parameters typically used in diesel fuel injection studies to assess their performance without any significant parameter tuning. Experimental evidence from similar systems seems to be scarce on high pressure AdBlue (or water) sprays using plain hole nozzles. Due to this, it is difficult to estimate a realistic droplet size distribution accurately. Thereby, there is potential for new experimental data to be made with high pressure AdBlue or water sprays.
Journal Article

Characteristics of High Pressure Jets for Direct Injection Gas Engine

2013-04-08
2013-01-1619
The direct injection (DI) natural gas engine is considered as one of the promising technologies to achieve the continuing goals of the higher efficiency and reduced emissions for internal combustion engines. Shock wave phenomena can easily occur near the nozzle exit when high pressure gaseous fuel is injected directly into the engine cylinder. In the present study, high pressure gas issuing from a prototype gas injector was experimentally studied using planar laser-induced fluorescence (PLIF) technique. Acetone was selected as a fuel tracer. The effects of injection pressures on the flow structure and turbulent mixing were investigated based on a series of high resolution images. The jet macroscopic structures, such as jet penetration, cone angle and jet volume, are analyzed under different injection pressures. Results show that barrel shock waves can significantly influence the jet flow structure and turbulent mixing.
Technical Paper

An Experimental Study on High Pressure Pulsed Jets for DI Gas Engine Using Planar Laser-Induced Fluorescence

2012-09-10
2012-01-1655
Compressed natural gas direct-injection (CNG-DI) engines based on diesel cycle combustion system with pilot ignition have ability to achieve high thermal efficiency and low emissions. Generally, underexpanded jets can be formed when the high pressure natural gas is injected into the combustion chamber. In such conditions, shock wave phenomena are the typical behaviors of the jet, which can significantly influence the downstream flow structure and turbulent mixing. In the present study, the characteristics of high-pressure transient jets were investigated using planar laser-induced fluorescence (PLIF) of acetone as a fuel tracer. The evolution of the pulsed jet shows that there are three typical jet flow patterns (subsonic, moderately underexpanded, and highly underexpanded) during the injection. The full injection process of high-pressure pulsed jets is well described with the help of these shock wave structures.
Technical Paper

Experimental Study on Structure and Mixing of Low-Pressure Gas Jet Using Tracer-Based PLIF Technique

2011-09-11
2011-24-0039
Natural gas has been considered as one promising alternative fuel for internal combustion (IC) engines to meet strict engine emission regulations and reduce the dependence on petroleum oil. Although compressed natural gas (CNG) intake manifold injection has been successfully applied into spark ignition (SI) engines in the past decade, natural gas direct injection compression ignition (DICI) engine with new injection system is being pursued to improve engine performance. Gas jet behaves significantly different from liquid fuels, so the better understanding of the effects of gas jet on fuel distribution and mixing process is essential for combustion and emission optimization. The present work is aimed to gain further insight into the characteristics of low pressure gas jet. An experimental gas jet investigation has been successfully conducted using tracer-based planar laser-induced fluorescence (PLIF) technique. For safety reason, nitrogen (N₂) was instead of CNG in this study.
Journal Article

Real Gas Effects in High-Pressure Engine Environment

2010-04-12
2010-01-0627
Real gas effects are studied during the compression stroke of a diesel engine. Several different real gas models are compared to the ideal gas law and to the experimental pressure history. Comparisons are done with both 1-D and CFD simulations, and reasons and answers are found out for the observed differences between simulations and experimental data. The engine compression ratio was measured for accurate model predictions. In addition, a 300bar extreme pressure case is also analyzed with the real gas model since an engine capable for this performance level is currently being built at the Aalto University School of Science and Technology. Real gas effects are even more important in these extreme conditions than in normal operating pressures. Finally, it is shown that the predicted pressure history during an engine compression stroke by a real gas model is more accurately predicted than by the ideal gas law.
Technical Paper

Fuel Injection System Simulation with Renewable Diesel Fuels

2009-09-13
2009-24-0105
Renewable diesel-type fuels and their compatibility with a single-cylinder medium-speed research diesel engine were studied. The report consists of a literature study on the fuels, introduction of the simulation model designed and simulations made, and of the results and summary sections. The fuels studied were traditional biodiesel (fatty acid methyl ester, FAME), hydrotreated vegetable oil (HVO), Fischer-Tropsch (FT) diesel fuels and dimethyl ether (DME). According to the simulations, the behaviors of different renewable diesel fuels in the fuel injection system are quite similar to one another, with the greatest deviations found with DME. The main differences in the physical properties are fuel densities and viscosities and especially with DME compressibility, which have some predictable effect. The chemical properties of the fuels are more critical for a common rail fuel injection system.
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