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Technical Paper

Fuel Cell Hybrid Electric Vehicle: Validated Fuel Cell and Battery Pack Model to Enhance Reliability in Performance Predictions

2024-04-09
2024-01-2188
In the face of the pressing climate crisis, a pivotal shift towards sustainability is imperative, particularly in the transportation sector, which contributed to nearly 22% of global Greenhouse Gas emissions in 2021. In this context, diversifying energy sources becomes paramount to prevent the collapse of sustainable infrastructure and harness the advantages of various technologies, such as Fuel Cell (FC) Hybrid Electric Vehicles. These vehicles feature powertrains comprising hydrogen FC stacks and battery packs, offering extended mileage, swift refueling times, and rapid dynamic responses. However, realizing these benefits hinges upon the adoption of a rigorously validated simulation platform capable of accurately forecasting vehicle performance across diverse design configurations and efficient Energy Management Strategies. Our study introduces a comprehensive microcar hybrid prototype model, encompassing all subsystems and auxiliaries.
Technical Paper

Fuel Cell Hybrid Electric Vehicle: An Integrated Approach for Sub-Optimal Controller in Real-Time Application

2024-04-09
2024-01-2187
Hydrogen technologies are among the main candidates to reduce carbon emissions in the automotive transport sector. Among the innovative solutions, Electric Vehicles (EVs) featuring hybrid powertrains, combining battery packs and hydrogen Fuel Cell (FC) stacks, are gaining prominence in our pursuit of sustainability objectives. Nonetheless, realizing the full potential of these hybrid vehicles hinges on the implementation of efficient Energy Management Strategies (EMS). In this study, we present an integrated EMS approach to achieve extended driving ranges and reduced energy consumption. This is achieved primarily by operating the FC within its high-efficiency range, while ensuring that the battery packs operate in a charge-sustaining mode. The EMS is crafted through an adaptive algorithm that takes into account various driving conditions to establish the most suitable sub-optimal control strategy.
Technical Paper

Fuel Cell Hybrid Electric Vehicle Control: Driving Pattern Recognition Techniques to Improve Vehicle Energy Efficiency

2023-08-28
2023-24-0147
Hydrogen technologies have been widely recognized as effective means to reduce Greenhouse Gases emissions, a crucial issue to target a Carbon-free world aimed by the European Green Deal. Within the road transport sector, electric vehicles with a hybrid powertrain, including battery packs and hydrogen Fuel Cells (FCs), are gaining importance owing to their adaptability to a wide variety of applications, high driving mileages and short refueling times. The control strategy is crucial to achieve a proper management of the energy flows, to maximize energy efficiency and maximize components durability and state of health. This work is focused on the design of an integrated Energy Management Strategy (EMS), whose aim is to minimize the hydrogen consumption, by operating the FC mainly in the high efficiency region while the battery pack works according to a charge sustaining mode. The proposed EMS is composed of a control algorithm and a supervisor.
Technical Paper

Impact of Thermal Management of the Three-Way Catalyst on the Energy Efficiency of a P2 Gasoline FHEV

2020-06-30
2020-37-0019
Gasoline Full Hybrid Electric Vehicles (FHEVs) are considered among good candidates as cost-effective solution to comply with upcoming emissions legislation. However, several studies have highlighted that frequent start-and-stops worsen the hydrocarbon tailpipe emissions, especially when the light-off temperature of the three-way catalyst (TWC) has not been reached. In fact, strategies only addressing the minimization of fuel consumption tend to delay engine activation and hence TWC warming, especially during urban driving. Goal of the present research is therefore to develop an on-line powertrain management strategy accounting also for TWC temperature, in order to reduce the time needed to reach TWC light-off temperature. A catalyst model is incorporated into the model of the powertrain where torque-split is performed by an adaptive equivalent consumption minimization strategy (a-ECMS).
Journal Article

Feasibility of Multiple Piston Motion Control Approaches in a Free Piston Engine Generator

2019-10-22
2019-01-2599
The control and design optimization of a Free Piston Engine Generator (FPEG) has been found to be difficult as each independent variable changes the piston dynamics with respect to time. These dynamics, in turn, alter the generator and engine response to other governing variables. As a result, the FPEG system requires an energy balance control algorithm such that the cumulative energy delivered by the engine is equal to the cumulative energy taken by the generator for stable operation. The main objective of this control algorithm is to match the power generated by the engine to the power demanded by the generator. In a conventional crankshaft engine, this energy balance control is similar to the use of a governor and a flywheel to control the rotational speed. In general, if the generator consumes more energy in a cycle than the engine provides, the system moves towards a stall.
Technical Paper

Quantification of Windage and Vibrational Losses in Flexure Springs of a One kW Two-Stroke Free Piston Linear Engine Alternator

2019-04-02
2019-01-0816
Methods to quantify the energy losses within linear motion devices that included flexural springs as the main suspension component were investigated. The methods were applied to a two-stroke free-piston linear engine alternator (LEA) as a case study that incorporated flexure springs to add stiffness to the mass-spring system. Use of flexure springs is an enabling mechanism for improving the efficiency and lifespan in linear applications e.g. linear engines and generators, cryocoolers, and linear Stirling engines. The energy loss due to vibrations and windage effects of flexure springs in a free piston LEA was investigated to quantify possible energy losses. A transient finite element solver was used to determine the effects of higher modes of vibration frequencies of the flexure arms at an operational frequency of 65 Hz. Also, a computational fluid dynamics (CFD) solver was used to determine the effects of drag force on the moving surfaces of flexures at high frequencies.
Journal Article

Sensitivity Analysis and Control Methodology for Linear Engine Alternator

2019-04-02
2019-01-0230
Linear engine alternator (LEA) design optimization traditionally has been difficult because each independent variable alters the motion with respect to time, and therefore alters the engine and alternator response to other governing variables. An analogy is drawn to a conventional engine with a very light flywheel, where the rotational speed effectively is not constant. However, when springs are used in conjunction with an LEA, the motion becomes more consistent and more sinusoidal with increasing spring stiffness. This avoids some attractive features, such as variable compression ratio HCCI operation, but aids in reducing cycle-to-cycle variation for conventional combustion modes. To understand the cycle-to-cycle variations, we have developed a comprehensive model of an LEA with a 1kW target power in MATLAB®/Simulink, and an LEA corresponding to that model has been operated in the laboratory.
Technical Paper

Continuously Varying Exhaust Outlet Diameter to Improve Efficiency and Emissions of a Small SI Natural Gas Two-Stroke Engine by Internal EGR

2018-04-03
2018-01-0985
With continuously increasing concern for the emissions from two-stroke engines including regulated hydrocarbon (HC) and oxides of nitrogen (NOx) emissions, non-road engines are implementing proven technologies from the on-road market. For example, four stroke diesel generators now include additional internal exhaust gas recirculation (EGR) via an intake/exhaust valve passage. EGR can offer benefits of reduced HC, NOx, and may even improve combustion stability and fuel efficiency. In addition, there is particular interest in use of natural gas as fuel for home power generation. This paper examines exhaust throttling applied to the Helmholtz resonator of a two-stroke, port injected, natural gas engine. The 34 cc engine was air cooled and operated at wide-open throttle (WOT) conditions at an engine speed of 5400 RPM with fueling adjusted to achieve maximum brake torque. Exhaust throttling served as a method to decrease the effective diameter of the outlet of the convergent cone.
Technical Paper

Quantification of Energy Pathways and Gas Exchange of a Small Port Injection SI Two-Stroke Natural Gas Engine Operating on Different Exhaust Configurations

2018-04-03
2018-01-1278
This paper examines the energy pathways of a 29cc air-cooled two-stroke engine operating on natural gas with different exhaust geometries. The engine was operated at wide-open-throttle at a constant speed of 5400 RPM with ignition adjusted to yield maximum brake torque while the fueling was adjusted to examine both rich and lean combustion. The exhaust configurations examined included an off-the-shelf (OTS) model and two other custom models designed on Helmholtz resonance theory. The custom designs included both single and multi-cone features. Out of the three exhaust systems tested, the model with maximum trapping efficiency showed a higher overall efficiency due to lower fuel short-circuiting and heat transfer. The heat transfer rate was shown to be 10% lower on the new designs relative to OTS model.
Technical Paper

Natural Gas Fueled Engines Modeling under Partial Stratified Charge Operating Conditions

2017-09-04
2017-24-0093
Using natural gas in internal combustion engines (ICEs) is emerging as a promising strategy to improve thermal efficiency and reduce exhaust emissions. One of the main benefits related to the use of this fuel is that the engine can be run with lean mixtures without compromising its performances. However, as the mixture is leaned out beyond the Lean Misfire Limit (LML), several technical problems are more likely to occur. The flame propagation speed gradually decreases, leading to a slower heat release and a low combustion quality, thus increasing the occurrence of misfiring and incomplete combustions. This in turn results in a sharp increment in CO and UHC emissions, as well as in cycle-to-cycle variability. In order to limit the above-mentioned problems, different solutions have been proposed over the last decade.
Technical Paper

Natural Gas Partially Stratified Charge Combustion: Extended Analysis of Experimental Validation and Study of Turbulence Impact on Flame Propagation

2016-04-05
2016-01-0596
A Large Eddy Simulation (LES) numerical study of the Partially Stratified Charge (PSC) combustion process is here proposed, carried out with the open Source code OpenFOAM, in a Constant Volume Combustion Chamber (CVCC). The solver has already been validated in previous papers versus experimental data under a limited range of operating conditions. The operating conditions domain for the model validation is extended in this paper, mostly by varying equivalence ratio, to better highlight the influence of turbulence on flame front propagation. Effects of grid sizing are also shown, to better emphasize the trade-off between the level of accuracy of turbulent vortex description, and their impact on the kinematics of flame propagation. Results show the validity of the approach that is evident by comparing numerical and experimental data.
Technical Paper

Partially Stratified Charge Natural Gas Combustion: The Impact of Uncertainties on LES Modeling

2015-09-06
2015-24-2409
The aim of this work is to carry out statistical analyses on simulated results obtained from large eddy simulations (LES) to characterize spark-ignited combustion process in a partially premixed natural gas mixture in a constant volume combustion chamber (CVCC). Inhomogeneity in fuel concentration was introduced through a fuel jet comprising up to 0.6 per cent of the total fuel mass, in the vicinity of the spark ignition gap. The numerical data were validated against experimental measurements, in particular, in terms of jet penetration and spread, flame front propagation and overall pressure trace. Perturbations in key flow parameters, namely inlet velocity, initial velocity field, and turbulent kinetic energy, were also introduced to evaluate their influence on the combustion event. A total of 12 simulations were conducted.
Technical Paper

Partially Stratified Charge Natural Gas Combustion: A LES Numerical Analysis

2015-04-14
2015-01-0398
The aim of this work is to assess the accuracy of results obtained from Large Eddy Simulations (LES) of a partially-premixed natural gas spark-ignition combustion process in a Constant Volume Combustion Chamber (CVCC). To this aim, the results are compared with the experimental data gathered at the University of British Columbia. The computed results show good agreement with both flame front visualization and pressure rise curves, allowing for drawing important statements about the peculiarities of the Partially Stratified Combustion ignition concept and its benefits in ultra-lean combustion processes.
Journal Article

Fundamental Analysis of Spring-Varied, Free Piston, Otto Engine Device

2014-04-01
2014-01-1099
Conventional crank-based engines are limited by mechanical, thermal, and combustion inefficiencies. The free piston of a linear engine generator reduces frictional losses by avoiding the rotational motion and crankshaft linkages. Instead, electrical power is generated by the oscillation of a translator through a linear stator. Because the free piston is not geometrically constrained, dead center positions are not specifically known. This results in a struggle against adverse events like misfire, stall, over-fueling, or rapid load changes. It is the belief that incorporating springs will have the dual benefit of increasing frequency and providing a restoring force to aid in greater cycle to cycle stability. For dual free piston linear engines the addition of springs has not been fully explored, despite growing interest and literature.
Technical Paper

Number Concentration and Size Distributions of Nanoparticle Emissions during Low Temperature Combustion using Fuels for Advanced Combustion Engines (FACE)

2014-04-01
2014-01-1588
Due to tightening emission legislations, both within the US and Europe, including concerns regarding greenhouse gases, next-generation combustion strategies for internal combustion diesel engines that simultaneously reduce exhaust emissions while improving thermal efficiency have drawn increasing attention during recent years. In-cylinder combustion temperature plays a critical role in the formation of pollutants as well as in thermal efficiency of the propulsion system. One way to minimize both soot and NOx emissions is to limit the in-cylinder temperature during the combustion process by means of high levels of dilution via exhaust gas recirculation (EGR) combined with flexible fuel injection strategies. However, fuel chemistry plays a significant role in the ignition delay; hence, influencing the overall combustion characteristics and the resulting emissions.
Technical Paper

Characteristics of Exhaust Emissions from a Heavy-Duty Diesel Engine Retrofitted to Operate in Methane/Diesel Dual-Fuel Mode

2013-09-08
2013-24-0181
The need for a cleaner and less expensive alternative energy source to conventional petroleum fuels for powering the transportation sector has gained increasing attention during the past decade. Special attention has been directed towards natural gas (NG) which has proven to be a viable option due to its clean-burning properties, reduced cost and abundant availability, and therefore, lead to a steady increase in the worldwide vehicle population operated with NG. The heavy-duty vehicle sector has seen the introduction of natural gas first in larger, locally operated fleets, such as transit buses or refuse-haulers. However, with increasing expansion of the NG distribution network more drayage and long-haul fleets are beginning to adopt natural gas as a fuel.
Technical Paper

Greenhouse Gas Emissions of MY 2010 Advanced Heavy Duty Diesel Engine Measured Over a Cross-Continental Trip of USA

2013-09-08
2013-24-0170
The study was aimed at assessing in-use emissions of a USEPA 2010 emissions-compliant heavy-duty diesel vehicle powered by a model year (MY) 2011 engine using West Virginia University's Transportable Emissions Measurement System (TEMS). The TEMS houses full-scale CVS dilution tunnel and laboratory-grade emissions measurement systems, which are compliant with the Code of Federal Regulation (CFR), Title 40, Part 1065 [1] emissions measurement specifications. One of the specific objectives of the study, and the key topic of this paper, is the quantification of greenhouse gas (GHG) emissions (CO2, N2O and CH4) along with ammonia (NH3) and regulated emissions during real-world operation of a long-haul heavy-duty vehicle, equipped with a diesel particulate filter (DPF) and urea based selective catalytic reduction (SCR) aftertreatment system for PM and NOx reduction, respectively.
Technical Paper

Diesel Engine Biofuelling: Effects of Ash on the Behavior of the Diesel Particulate Filter

2013-09-08
2013-24-0165
The use of biodiesels is an effective way to limit greenhouse emissions and partly limit the dependence on fossil primary sources. Biodiesel fuels also show interesting features in terms of PM-NOx emissions trade-off that appears more favorable toward an optimized control of the Diesel Particulate Filter (DPF). In fact, the DPF, which is the assessed aftertreatment technology to reduce PM emissions below the limits, suffers from fuel consumption penalization or excessive exhaust system backpressure, as a function of the frequency of the regeneration process. On the other side, issues such as the impact of the higher ash content of biodiesel on the DPF performance have also to be better understood. In the given scenario, an experimental study on a DEUTZ 4L off-road Diesel engine coupled to a DOC-DPF (Diesel Oxidation Catalyst-Diesel Particulate Filter) system is proposed in this paper.
Technical Paper

Effects of Biodiesel Distillation Process of Waste Cooking Oil Blends on DPF Behavior

2012-09-10
2012-01-1663
The use of biodiesel has been widely accepted as an effective solution to reduce greenhouse emissions. The high potential of biodiesel in terms of PM emission reduction may represent an additional motivation for its wide use. This potential is related to the oxygenated nature of biodiesel, as well as its lower PAH and S, which leads, in general, to lower PM emissions as well as equal or slightly higher NOx emissions. According to these observations a different behavior of the Aftertreatment System (AS), especially as far as control issues of the Diesel Particulate Filter are concerned is also expected. The competition with the food sector is currently under debate, thus, besides second generation biofuels (e.g. from algae), the transesterification of Waste Cooking Oil (WCO) is another option, however needing further insight.
Journal Article

Diesel Exhaust Aftertreatment with Scrubber Process: NOx Destruction

2012-05-15
2011-01-2440
Oxides of nitrogen (NOx) emissions, produced by engines that burn fuels with atmospheric air, are known to cause negative health and environmental effects. Increasingly stringent emissions regulations for marine engines have caused newer engines to be developed with inherent NOx reduction technologies. Older marine engines typically have a useful life of over 20 years and produce a disproportionate amount of NOx emissions when compared with their newer counterparts. Wet scrubbing as an aftertreatment method for emissions reduction was applied to ocean-going marine vessels for the reduction of sulfur oxides (SOx) and particulate matter (PM) emissions. The gaseous absorption process was explored in the laboratory as an option for reducing NOx emissions from older diesel engines of harbor craft operating in ports of Houston and Galveston. A scrubber system was designed, constructed, and evaluated to provide the basis for a real-world design.
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