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Technical Paper

Comparative Analysis of the Lubrication, Friction, and Wear of Injection System Materials, with Synthetic Paraffinic Kerosene, Jet-A, and ULSD

2023-10-31
2023-01-1633
Alternative fuels are sought after because they produce lower emissions and sometimes, they have feedstock and production advantages over fossil fuels, but their wear effects on engine components are largely unknown. In this study, the lubricity properties of a Fischer-Tropsch Gas-to-Liquid alternative fuel (Synthetic Paraffinic Kerosene-S8) and of Jet-A fuel were investigated and compared to those of Ultra Low Sulphur Diesel (ULSD). A pin-on-disk tribometer was employed to test wear and friction for a material pair of an AISI 316 steel ball on an AISI 1018 steel disk when lubricated by the fuels in this research work. Advanced digital microscopy was used to compare the wear patterns of the disks. Viscosity and density analysis of the tested fluids were also carried out. Tribometry for the fuel showed that S8 fell between Jet-A and ULSD when friction force was calculated and showed higher wear over time and after each test when compared to that of Jet-A and ULSD.
Technical Paper

Combustion Characteristics of Low DCN Synthetic Aviation Fuel, IPK, in a High Compression Ignition Indirect Injection Research Engine

2023-04-11
2023-01-0272
The Coal-To-Liquid (CTL) synthetic aviation fuel, Iso-Paraffinic Kerosene (IPK), was studied for ignition delay, combustion delay, pressure trace, pressure rise rate, apparent heat release rate in an experimental single cylinder indirect injection (IDI) compression ignition engine and a constant volume combustion chamber (CVCC). Autoignition characteristics for neat IPK, neat Ultra-Low Sulfur Diesel (ULSD), and a blend of 50%IPK and 50% ULSD were determined in the CVCC and the effects of the autoignition quality of each fuel were determined also in an IDI engine. ULSD was found to have a Derived Cetane Number (DCN) of 47 for the batch used in this experimentation. IPK was found to have a DCN of 25.9 indicating that is has a lower affinity for autoignition, and the blend fell between the two at 37.5. Additionally, it was found that the ignition delay for IPK in the CVCC was 5.3 ms and ULSD was 3.56 ms.
Technical Paper

Strategies to Gain the Loss in Power in a Military Diesel Engine Using JP-8 Instead of ULSD

2020-04-14
2020-01-0804
The Department of Defense (DOD) has adopted the use of JP-8 under the “single battlefield fuel” policy. Fuel properties of JP-8 which are different from ULSD include cetane number, density, heating value and compressibility (Bulk modulus). While JP8 has advantages compared to ULSD, related to storage, combustion and lower soot emissions, its use cause a drop in the peak power in some military diesel engines. The engines that has loss in power use the Hydraulically actuated Electronic Unit Injection (HEUI) fuel system. The paper explains in details the operation of HEUI including fuel delivery into the injector and its compression to the high injection pressure before its delivery in the combustion chamber. The effect of fuel compressibility on the volume of the fuel that is injected into the combustion chamber is explained in details.
Technical Paper

Performance Evaluation - Combustion, Emissions and Vibrations-of n-Butanol Binary Mixture with ULSD in an Indirect Injection Engine

2017-03-28
2017-01-0875
This paper investigates the performance of an indirect injection (IDI) diesel engine fueled with Bu25, 75% ultra-low sulfur diesel (ULSD#2) blended with 25% n-butanol by mass. N-butanol, derivable from biomass feedstock, was used given its availability as an alternative fuel that can supplement the existing limited fossil fuel supply. Combustion and emissions were investigated at 2000 rpm across loads of 4.3-7.2 bar indicated mean effective pressure (IMEP). Cylinder pressure was collected using Kistler piezoelectric transducers in the precombustion (PC) and main combustion (MC) chambers. Ignition delays ranged from 0.74 - 1.02 ms for both operated fuels. Even though n-butanol has a lower cetane number, the high swirl in the separate combustion chamber would help advance its premixed combustion. The heat release rate of Bu25 became initially 3 J/crank-angle-degree (CAD) higher than that of ULSD#2 as load increased to 7.2 bar IMEP.
Technical Paper

Autoignition and Combustion of ULSD and JP8 during Cold Starting of a High Speed Diesel Engine

2017-03-28
2017-01-0797
Cold starting problems of diesel engines are caused mainly by the failure of the auto-ignition process or the subsequent combustion of the rest of the charge. The problems include long cranking periods and combustion instability leading to an increase in fuel consumption in addition to the emission of undesirable unburned hydrocarbons which appear in the exhaust as white smoke. The major cause of these problems is the low temperature and pressure of the charge near the end of the compression stroke and/or the poor ignition quality of the fuel. This paper presents the results of an experimental investigation of cold starting of a high speed diesel engine with ULSD (Ultra Low Sulphur Diesel) and JP8 (Jet Propulsion) fuels at ambient temperature (25°C). A detailed analysis is made of the autoignition and combustion of the two fuels in the first few cycles in the cold start transient. In addition, a comparison is made between these processes for the two fuels during idle operation.
Technical Paper

Experimental Investigation on the Combustion and Emissions Characteristics of n-Butanol / GTL and n-Butanol/Diesel Blends in a Single-Cylinder MD-CI Engine

2017-03-28
2017-01-0719
In this study, the combustion and emissions characteristics of n-butanol/GTL and n-butanol/ultra-low sulfur diesel (ULSD) blends are compared in a single-cylinder experimental diesel engine. The n-butanol was blended with a Fischer-Tropsch (FT) gas-to-liquid (GTL) fuel, at 25% and 50% mass. N-butanol was also blended with ULSD at the same mass ratios. FT fuels are an attractive alternative to petroleum based fuels because they can be used as a drop-in fuel with existing infrastructure. N-butanol is renewable fuel capable of being produced from waste biomass sources. The investigations were conducted at 1500 rpm and three loads of 2.75, 4.75, and 6.75 IMEP, representative for the research engine. 15% exhaust gas recirculation was utilized along with a supercharger to increase the intake pressure to 1.2 bar absolute. Neat ULSD and GTL, respectively, were investigated as a baseline.
Technical Paper

Direct Injection Compression Ignition Engine: Cold Start on Gasoline and Diesel

2017-03-28
2017-01-0699
The superior fuel economy of direct injection internal combustion engines (diesel and gasoline) is related to use of a high compression ratio to auto-ignite the fuel and the overall lean combustible mixture. Two of the major problems in diesel engine emissions are the NOx and soot emissions, which are caused by the heterogeneity of the charge and the properties of the diesel fuel. Conventional Direct Injection Spark Ignition Gasoline engines don't have these problems because of the fuel properties particularly its volatility. However, its efficiency and specific power output are limited by the knock, knock produced preignition and the sporadic preignition phenomenon. The Gasoline Direct Injection Compression Ignition (GDICI) engine combines the superior features of the two engines by increasing the compression ratio and use of gasoline as a fuel.
Technical Paper

Sound and Vibration Levels of CI Engine with Synthetic Kerosene and n-Butanol in RCCI

2016-04-05
2016-01-1306
Diesel engines provide the necessary power for accomplishing heavy tasks across the industries, but are known to produce high levels of noise. Additionally, each type of fuel possesses unique combustion characteristics that lead to different sound and vibration signatures. Noise is an indication of vibration, and components under excessive vibration may wear prematurely, leading to repair costs and downtime. New fuels that are sought to reduce emissions, and promote sustainability and energy independence must be investigated for compatibility from a sound and vibrations point-of-view also. In this research, the sound and vibration levels were analyzed for an omnivorous, single cylinder, CI research engine with alternative fuels and an advanced combustion strategy, RCCI. The fuels used were ULSD#2 as baseline, natural gas derived synthetic kerosene, and a low reactivity fuel n-Butanol for the PFI in the RCCI process.
Technical Paper

Comparison of Combustion and Emissions Properties of Jet-A vs. ULSD in Both Indirect and Direct Compression Ignition Engines at Same IMEP

2016-04-05
2016-01-0733
This study investigates combustion and emissions of Jet-A in an indirect injection (IDI) compression ignition engine and a direct injection (DI) compression ignition engine at 4.5 bar IMEP and 2000 RPM. The Jet-A was blended with ULSD that resulted in 75%Jet-A and 25% ULSD#2 by mass. Both engines were instrumented with Kistler pressure sensors in the main chamber and the IDI engine had a second pressure sensor in the pre-chamber. Combustion properties and emissions from both engines using the 75% jet-A blend (75Jet-A) were compared to a baseline test of Ultra Low Sulfur Diesel #2 (ULSD). The ignition delay was shorter when running on 75Jet-A compared to ULSD in the DI engine. For ULSD, the ignition delay was 1.8 ms and it reduced to 1.7 ms when operating on 75Jet-A (difference of 6%). In the IDI engine the ignition delay for both fuels was 2.3 ms based off the gross heat release in the Pre-Chamber.
Technical Paper

Simulation of Dual-Fuel-CI and Single-Fuel-SI Engine Combustion Fueled with CNG

2016-04-05
2016-01-0789
With increasing interest to reduce the dependency on gasoline and diesel, alternative energy source like compressed natural gas (CNG) is a viable option for internal combustion engines. Spark-ignited (SI) CNG engine is the simplest way to utilize CNG in engines, but direct injection (DI) Diesel-CNG dual-fuel engine is known to offer improvement in combustion efficiency and reduction in exhaust gases. Dual-fuel engine has characteristics similar to both SI engine and diesel engine which makes the combustion process more complex. This paper reports the computational fluid dynamics simulation of both DI dual-fuel compression ignition (CI) and SI CNG engines. In diesel-CNG dual-fuel engine simulations and comparison to experiments, attention was on ignition delay, transition from auto-ignition to flame propagation and heat released from the combustion of diesel and gaseous fuel, as well as relevant pollutants emissions.
Technical Paper

Comparison of the Lift-Off Lengths Obtained by Simultaneous OH-LIF and OH* Chemiluminescence Imaging in an Optical Heavy-Duty Diesel Engine

2015-09-06
2015-24-2418
The presence of OH radicals as a marker of the high temperature reaction region usually has been used to determine the lift-off length (LOL) in diesel engines. Both OH Laser Induced Fluorescence (LIF) and OH* chemiluminescence diagnostics have been widely used in optical engines for measuring the LOL. OH* chemiluminescence is radiation from OH being formed in the exited states (OH*). As a consequence OH* chemiluminescence imaging provides line-of-sight information across the imaged volume. In contrast, OH-LIF provides information on the distribution of radicals present in the energy ground state. The OH-LIF images only show OH distribution in the thin cross-section illuminated by the laser. When both these techniques have been applied in earlier work, it has often been reported that the chemiluminescence measurements result in shorter lift-off lengths than the LIF approach.
Journal Article

A Fuel Surrogate Validation Approach Using a JP-8 Fueled Optically Accessible Compression Ignition Engine

2015-04-14
2015-01-0906
An experimental fuel surrogate validation approach is proposed for a compression ignition application, and applied to validate a Jet-A POSF 4658 fuel surrogate. The approach examines the agreement of both physical and chemical properties of surrogate and target fuels during validation within a real compression-ignition engine environment during four sequential but distinct combustion phases. In-cylinder Mie Scattering measurements are applied to evaporating sprays to compare the behavior of the surrogate, its target fuel, and for reference, n-heptane. Early mixture formation and low temperature reaction behavior were investigated using 2-D broadband chemiluminescence imaging, while high temperature ignition and combustion chemistry were studied using OH chemiluminescence imaging. The optical measurements were combined with cylinder pressure-based combustion analysis, including ignition delay and premixed burn duration, to validate the global behavior of the surrogate.
Technical Paper

Investigation of Dual Fuel PCCI (PFI of n-Butanol and DI-ULSD) Compared with DI of Binary Mixtures of the Same Fuels in an Omnivorous Diesel Engine

2015-04-14
2015-01-0857
In this study, a Premixed Charge Compression Ignition (PCCI) obtained by sequential dual fueling strategy of n-butanol port fuel injection (PFI) and direct injection of ULSD#2 was investigated against binary mixtures combustion (defined as premixed in the tank) of n-butanol and ultra-low sulfur diesel (ULSD#2) with the same n-butanol to diesel ratios (35%, 50%, 65% by mass) in an omnivorous compression ignition engine. The hypothesis of the study is that combustion phasing (respectively CA50) can be successfully controlled by the above named strategies. Both fueling strategies controlled the high reactivity of the ULSD#2 and slowed down the chemical reactions with the low cetane number fuel, n-butanol. These processes led to fuel reactivity stratification and an increase in the ignition delay observed as the amount of n-butanol increased.
Journal Article

Development of JP-8 Surrogates and their Validation using Ignition Quality Tester

2014-04-15
2014-01-9077
This paper presents a new approach for the development of six different JP-8 surrogates for application in diesel cycle simulation. The approach involves a step-wise formulation of 2-, 3-, and 4-component surrogates from a list of pure compounds which are selected based on several criteria. A MATLAB code is developed and is used in conjunction with the Ignition Quality Tester (IQT) and HYSYS software in order to formulate optimal surrogates. The first part of the results shows a comparison between the calculated and the measured DCNs for six surrogates. The differences in the properties such as the density, volatility, lower heating value, H/C ratio, molecular weight, and threshold sooting index of the surrogates and the JP-8 are also highlighted. This is followed by the evaluation of the surrogates with respect to the target JP-8 fuel. The evaluation is made in terms of ignition delays and the rate of heat release at three different IQT test temperatures.
Journal Article

In-Cylinder Wall Temperature Influence on Unburned Hydrocarbon Emissions During Transitional Period in an Optical Engine Using a Laser-Induced Phosphorescence Technique

2014-04-01
2014-01-1373
Emissions of Unburned Hydrocarbons (UHC) from diesel engines are a particular concern during the starting process, when after-treatment devices are typically below optimal operating temperatures. Drivability in the subsequent warm-up phase is also impaired by large cyclic fluctuations in mean effective pressure (MEP). This paper discusses in-cylinder wall temperature influence on unburned hydrocarbon emissions and combustion stability during the starting and warm-up process in an optical engine. A laser-induced phosphorescence technique is used for quantitative measurements of in-cylinder wall temperatures just prior to start of injection (SOI), which are correlated to engine out UHC emission mole fractions and combustion phasing during starting sequences over a range of charge densities, at a fixed fueling rate. Squish zone cylinder wall temperature shows significant influence on engine out UHC emissions during the warm-up process.
Journal Article

Role of Volatility in the Development of JP-8 Surrogates for Diesel Engine Application

2014-04-01
2014-01-1389
Surrogates for JP-8 have been developed in the high temperature gas phase environment of gas turbines. In diesel engines, the fuel is introduced in the liquid phase where volatility plays a major role in the formation of the combustible mixture and autoignition reactions that occur at relatively lower temperatures. In this paper, the role of volatility on the combustion of JP-8 and five different surrogate fuels was investigated in the constant volume combustion chamber of the Ignition Quality Tester (IQT). IQT is used to determine the derived cetane number (DCN) of diesel engine fuels according to ASTM D6890. The surrogate fuels were formulated such that their DCNs matched that of JP-8, but with different volatilities. Tests were conducted to investigate the effect of volatility on the autoignition and combustion characteristics of the surrogates using a detailed analysis of the rate of heat release immediately after the start of injection.
Journal Article

Experimental Validation and Combustion Modeling of a JP-8 Surrogate in a Single Cylinder Diesel Engine

2014-04-01
2014-01-1376
This paper presents the results of an experimental investigation on a single cylinder engine to validate a two-component JP-8 surrogate. The two-component surrogate was chosen based on a previous investigation where the key properties, such as DCN, volatility, density, and lower heating value, of the surrogate were matched with those of the target JP-8. The matching of the auto-ignition, combustion, and emission characteristics of the surrogate with JP-8 was investigated in an actual diesel engine environment. The engine tests for the validation of the surrogate were conducted at an engine speed of 1500 rpm, a load of 3 bar, and different injection timings. The results for the cylinder gas pressure, ignition delay period, rate of heat release, and the CO, HC, and NOx emissions showed a good match between the surrogate and the target JP-8. However, the engine-out particulate matter for the surrogate was lower than that for the JP-8 at all tested conditions.
Technical Paper

Combustion Ionization for Resonance Detection and Mitigation Using Pilot Injection in a Diesel Engine

2014-04-01
2014-01-1360
Advanced injection systems play a major role in reducing engine out emission in modern diesel engines. One interesting technology is the common rail injection system which is becoming more vital in controlling emission due to its flexibility in injection pressure, timing and number of injection events. Many studies have showed the advantages of using such injection parameters to meet the strict emission and improve engine performance. A glow plug/ ion current sensor was used to measure ionization produced during the combustion process. The ion current signal contains many valuable information including combustion phasing, duration and combustion resonance. In prior publications, it was demonstrated the capability of the ion current to control the combustion phasing and the ability to detect combustion resonance. Therefore, the experimental testing was conducted under controlled combustion phasing using the feedback from the ion current sensor.
Technical Paper

Experimental Study for the Effect of Fuel Properties on the Ion Current, Combustion, and Emission in a High Speed Diesel Engine

2014-04-01
2014-01-1263
This paper presents experimental study on the impact of using fuels with different physical and chemical properties in a diesel engine. Research is driven towards finding an alternative or extender to the conventional diesel fuel for compression ignition engines. Such alternative fuels have wide ranges of physical and chemical properties which are not suitable for CI engines. Advanced injection systems and control strategies in modern diesel engines permit operation to be extended to a wider range of fuels. Therefore, experimental investigation to understand the effects of different fuels on engine performance, combustion, and emissions are necessary. The study covers the effect of using different fuels such as JP-8 and Sasol-IPK on a modern automotive diesel engine. The engine used in this study is a 2.0L, 4 cylinders, direct injection diesel engine fitted with piezo-driven injectors.
Technical Paper

Simultaneous Reduction of NOX and Soot in a Diesel Engine through RCCI Operation with PFI of n-butanol and DI of Cottonseed Biodiesel

2014-04-01
2014-01-1322
This study presents the combustion and emissions characteristics of Reactivity Controlled Combustion Ignition (RCCI) produced by early port fuel injection (PFI) of low reactivity n-butanol (normal butanol) coupled with in cylinder direct injection (DI) of cottonseed biodiesel in a diesel engine. The combustion and emissions characteristics were investigated at 5.5 bars IMEP at 1400 RPM. The baseline was taken from the combustion and emissions of ULSD #2 which had an ignition delay of 13° CAD or 1.5ms. The PFI of n-butanol and DI of cottonseed biodiesel strategy showed a shorter ignition delay of 12° CAD or 1.45ms, because of the higher CN of biodiesel. The combustion proceeded first by the ignition of the pilot (cottonseed biodiesel) BTDC that produced a premixed combustion phase, followed by the ignition of n-butanol that produced a second spike in heat release at 2° CAD ATDC.
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