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This work has been performed at Tapetes Sao Carlos-Brazil with the cooperation of the DaimlerChrysler Research Center Team in Ulm - Germany. The objective of the present paper is to report the results obtained with natural fiber reinforced unsaturated polyester (UP) composites, concerning surface quality measurements. The fibers that have been chosen for this work were sisal and curaua. The samples were produced by compression molding technique and afterwards submitted to three different tests, namely: a) thermal aging; b) water absorption and c) artificial weathering. The surface parameters measured before and after the tests were gloss, haze, short and long-waviness. The results have shown that after the tests there is a high loss of gloss, a high increase in haze, and a high increase in short and long-waviness as well. Curaua reinforced composites had a slightly better behavior when compared with sisal reinforced composites.

This work has been performed at Mercedes-Benz of Brazil in a partnership with its suppliers aiming the replacement of fiberglass in polypropylene matrix composites by natural fiber reinforcements. The process that has been chosen for this purpose was Vacuum-forming. This choice took into account the large application that this technique represents in the company’s commercial products. The results expected for this new material is cost and weight reduction besides the friendly environmental aspect that this change introduces. Jute fiber reinforced polypropylene sheets at constant thickness and fiber content were prepared in order to evaluate the feasibility of the application. The preliminary results have shown that this material has a great potential of application because of the low fiber costs.

Curauá fiber processing characterization has been performed throughout the different processing steps. Unsaturated polyester has been used as matrix in the production of curauá reinforced composite samples. Compression molding process has been used to prepare the samples. Tensile strength, impact resistance, flexural strength, Young's modulus and elongation at break have been accessed for curauá composites in comparison with fiberglass composites. Mechanical properties were found not to attend the company's internal standards specification. However, the work has shown some alternatives to solve these problems such as the modification of equipment characteristics and resin formulation, the necessity of incorporation of a higher content of fiber and the possibility of using a new type of filler.