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This paper is a printed listing of public domain vehicle center-of-gravity (CG) location measurements conducted on behalf of the National Highway Traffic Safety Administration (NHTSA). This paper is an extension of the 1999 SAE paper titled “Measured Vehicle Inertia Parameters - NHTSA's Data Through November 1998” ( 1 ). The previous paper contained data for 496 vehicles. This paper includes data for 528 additional vehicles tested as part of NHTSA's New Car Assessment Program (NCAP) for year 2001 through year 2008 ( 2 , 3 , 4 , 5 , 6 , 7 , 8 , 9 ). The previous data included center-of-gravity location and mass moments-of-inertia for nearly all of the entries. The NCAP involves only the CG location measurements; so the vehicles listed in this paper do not have inertia data. This paper provides a brief discussion of the entries provided in the tabular listings as well as the accuracy of CG height measurements.

This paper describes the design and implementation of the SEA, Ltd. Brake and Throttle Robot (BTR). Presented are the criteria used in the initial design and the development and testing of the BTR, as well as some test results achieved with the device. The BTR is designed for use in automobiles and light trucks. It is based on a servomotor driven ballscrew, which in turn operates either the brake or accelerator. It is easily portable from one vehicle to another and compact enough to fit even smaller vehicles. The BTR is light enough so as to have minimal effect on the measurement of vehicle parameters. The BTR is designed for use as a stand-alone unit or as part of a larger control system such as the Automated Test Driver (ATD) yet allows for the use of a test driver for safety, as well as test selection, initiation, and monitoring. Installation in a vehicle will be described, as well as electronic components that support the BTR.

Automating road vehicle control can increase the range and reliability of dynamic testing. Some tests, for instance, specify precise steering inputs which human test drivers are only able to approximate, adding uncertainty to the test results. An automated steering system has been developed which is capable of removing these limitations. This system enables any production car or light truck to follow a user-defined path, using global position feedback, or to perform specific steering sequences with excellent repeatability. The system adapts itself to a given vehicle s handling characteristics, and it can be installed and uninstalled quickly without damage or permanent modification to the vehicle.

This paper describes an adaptive control strategy for improving the steering response of an automated vehicle steering controller. In order to achieve repeatable dynamic test results, precise steering inputs are necessary. This strategy provides the controller tuning parameters optimized for a particular vehicle's steering system. Having the capability to adaptively tune the steering controller for any vehicle installation provides an easy method for obtaining precise steering inputs for a wide range of vehicles, from small off-road utility vehicles to passenger vehicles to heavy trucks. The S.E.A. Ltd. Automated Steering Controller (ASC) is used exclusively in conducting this research. By recording the torque input to the steering system by the steering controller and the resulting steering angle during only a single test, the ASC is able to characterize the steering system of the test vehicle and create a computer model with appropriate parameters.

This paper describes the design and development of the hardware, electronics, and software components of a state-of-the-art automated steering controller, the SEA, Ltd. ASC. The function of the ASC is to input to a vehicle virtually any steering profile with both high accuracy and repeatability. The ASC is designed to input profiles having steering rates and timing that are in excess of the limits of a human driver. The ASC software allows the user to specify steering profiles and select controller settings, including motor controller gains, through user-interface windows. This makes it possible for the test driver to change steering profiles and settings immediately after running any test maneuver. The motor controller used in the ASC offers self-contained signal input, output, and data storage capabilities. Thus, the ASC can operate as a standalone steering machine or it can be incorporated into typical existing, on-vehicle data acquisition systems.

This paper describes the design and operation of a facility for measuring vehicle center-of-gravity height; roll, pitch, and yaw moments of inertia; and roll/yaw cross product of inertia for a broad range of test specimens. The facility is configurable such that it is capable of measuring these properties for light, single axle trailers; long, heavy vehicles; and tank turrets. The design was driven by the need for accurate, repeatable measurement results and the desire to have a single facility capable of making measurements on a broad range of vehicle sizes.

This paper explores the effects of changes in vehicle loading on vehicle inertial properties (center-of-gravity location and moments of inertia values) and handling responses. The motivation for the work is to gain better understanding of the importance vehicle loading has in regard to vehicle safety. A computer simulation is used to predict the understeer changes for three different vehicles under three loading conditions. An extension of this loading study includes the effects of moving occupants, which are modeled for inclusion in the simulation. A two-mass model for occupants/cargo, with lateral translational and rotational degrees of freedom, has been developed and is included in the full vehicle model. Using the simulation, the effects that moving occupants have on vehicle dynamics are studied.

For some vehicle dynamics applications, an estimate of a vehicle's center of gravity (cg) height and mass moments of inertia can suffice. For other applications, such as vehicle models and simulations used for vehicle development, these values should be as accurate as possible. This paper presents several topics related to inertial parameter estimation and measurement. The first is a simple but reliable method of estimating vehicle mass moment of inertia values from data such as the center of gravity height, roof height, track width, and other easily measurable values of any light road vehicle. The second is an error analysis showing the effect, during a simple static cg height test, of vehicle motion (relative to the support system) on the vehicle's calculated cg height. A method of accounting for this motion is presented. Similarly, the effects of vehicle motion are analyzed for subsequent mass moment of inertia tests.

This paper describes the design of a vehicle inertia measurement facility (VIMF): a facility used to measure vehicle center of gravity position; vehicle roll, pitch, and yaw mass moments of inertia; and vehicle roll/yaw mass product of inertia. The rationale for general design decisions and the methods used to arrive at the decisions are discussed. The design is inspired by the desire to have minimal measurement error and short test time. The design was guided by analytical error analyses of the contributions of individual system errors to the overall measurement error. A National Highway Traffic Safety Administration (NHTSA) database of center of gravity position and mass moment of inertia data for over 300 vehicles was used in conjunction with the error analyses to design various VIMF components, such as the roll and yaw spring sizes.