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Technical Paper

Optical Spray Investigations on OME3-5 in a Constant Volume High Pressure Chamber

2019-10-07
2019-24-0234
Oxygenated fuels such as polyoxymethylene dimethyl ethers (OME) offer a chance to significantly decrease emissions while switching to renewable fuels. However, compared to conventional diesel fuel, they have lower heating values and different evaporation behaviors which lead to differences in spray, mixture formation as well as ignition delay. In order to determine the mixture formation characteristics and the combustion behavior of neat OME3-5, optical investigations have been carried out in a high-pressure-chamber using shadowgraphy, mie-scatterlight and OH-radiation recordings. Liquid penetration length, gaseous penetration length, lift off length, spray cone angle and ignition delay have been determined and compared to those measured with diesel-fuel over a variety of pressures, temperatures, rail pressures and injection durations.
Journal Article

On the Measurement and Simulation of Flow-Acoustic Sound Propagation in Turbochargers

2019-06-05
2019-01-1488
Most of today’s internal combustion engines are turbocharged by combined radial compressors and turbines for downsizing. This mostly leads to reduced orifice noise of both intake and exhaust systems, but the detailed damping mechanisms remain yet unknown. Intake and exhaust systems are developed with 1D-CFD simulations, but validated acoustic sub-models for turbochargers are not yet available. Therefore the aim of this publication is studying the turbocharger’s silencing capabilities and subsequently develop new acoustic turbocharger models. The acoustic properties of the turbocharger can be well described by transmission loss. In addition to thermodynamic variations, parameter variations with wastegate and VTG systems were also performed. A total of four turbochargers of very different sizes were investigated. Low frequency attenuation is dominated by impedance discontinuities, increasing considerably with mass flow and pressure ratio.
Technical Paper

UV-Absorption Measurements by Spontaneous Raman Scattering in Low-Sooting Diesel-Like Jets

2018-10-11
2018-01-5042
UV-absorption measurements are sparse in diesel(-like) combustion, particularly close to the premixed burn. Thus, such measurements are conducted in diesel-like jets in a high-pressure vessel in this work, using 1D spontaneous Raman scattering (SRS) from N2. Stokes (~263 nm) and anti-Stokes (~235 nm) SRS induced by a krypton fluoride excimer (KrF*) laser (~248 nm) is exploited. Anti-Stokes SRS can be directly used for attenuation correction of laser-induced fluorescence (LIF) from NO at ~236 nm. Results show the importance of attenuation correction, although the jets are largely non-sooting. To identify absorbers, effects of SRS wavelength, measurement time in the injection event, location in the flame, jet width (JW), temperature, CO concentration, and injection pressure are considered. Particularly strong attenuation observed around the time of second-stage ignition appears to be primarily caused by combustion intermediates such as partially oxidized fuel.
Technical Paper

Virtual Transmission Evaluation Using an Engine-in-the-Loop Test Facility

2018-04-03
2018-01-1361
This paper describes an approach to reduce development costs and time by frontloading of engineering tasks and even starting calibration tasks already in the early component conception phases of a vehicle development program. To realize this, the application of a consistent and parallel virtual development and calibration methodology is required. The interaction between vehicle subcomponents physically available and those only virtually available at that time, is achieved with the introduction of highly accurate real-time models on closed-loop co-simulation platforms (HiL-simulators) which provide the appropriate response of the hardware components. This paper presents results of a heterogeneous testing scenario containing a real internal combustion engine on a test facility and a purely virtual vehicle using two different automatic transmission calibration and hardware setups.
Journal Article

Improving Engine Efficiency and Emission Reduction Potential of HVO by Fuel-Specific Engine Calibration in Modern Passenger Car Diesel Applications

2017-10-08
2017-01-2295
The optimization study presented herein is aimed to minimize the fuel consumption and engine-out emissions using commercially available EN15940 compatible HVO (Hydrogenated Vegetable Oil) fuel. The investigations were carried out on FEV’s 3rd generation HECS (High Efficiency Combustion System) multi-cylinder engine (1.6L, 4 Cylinder, Euro 6). Using a global DOE approach, the effects of calibration parameters on efficiency and emissions were obtained and analyzed. This was followed by a global optimization procedure to obtain a dedicated calibration for HVO. The study was aiming for efficiency improvement and it was found that at lower loads, higher fractions of low pressure EGR in combination with lower fuel injection pressures were favorable. At higher loads, a combustion center advancement, increase of injection pressure and reduced pilot injection quantities were possible without exceeding the noise and NOx levels of the baseline Diesel.
Technical Paper

Influence of an Automatic Transmission with a Model Predictive Control and an On-Demand Clutch Actuator on Vehicle Fuel Consumption

2016-04-05
2016-01-1115
The demand for lower CO2 emissions requires not just the optimization of every single component but the complete system. For a transmission system, it is important to optimize the transmission hardware as we well as the interaction of powertrain components. For automatic transmission with wide ratio spreads, the main losses are caused by the actuation system, which can be reduced with use of ondemand actuation systems. In this paper, a new on-demand electromechanical actuation system with validation results on a clutch test bench is presented. The electro-mechanical actuator shows an increase in the efficiency of 4.1 % compared to the conventional hydraulic actuation in a simulated NEDC (New European Driving Cycle) cycle. This increase is based on the powerless end positions of the actuator (engaged and disengaged clutch). The thermal tension and wear are compensated with a disk spring. This allows a stable control over service life.
Technical Paper

Investigation of Spray-Bowl Interaction Using Two-Part Analysis in a Direct-Injection Diesel Engine

2010-04-12
2010-01-0182
The purpose of this study is to investigate the effect of spray-bowl interaction on combustion, and pollutants formation at one specific high-load point of a single-cylinder small-bore diesel engine through computational analysis. The simulations are performed using Representative Interactive Flamelet (RIF) model with detailed chemical kinetics. Detailed chemistry-based soot model is used for the prediction of soot emissions. The simulations are performed for five different injection timings. Model-predicted cylinder pressure and exhaust emissions are validated against the measured data for all the injection timings. A new method - Two-part analysis - is then applied to investigate the spray-bowl interaction. Two-part analysis splits the volume of the combustion chamber into two, namely the piston bowl and the squish volume. Through analysis, among others the histories of soot, carbon monoxide (CO) and nitric oxide (NO ) emissions inside both volumes are shown.
Technical Paper

Optimized Layout of Gasoline Engines for Hybrid Powertrains

2008-01-09
2008-28-0024
Due to the complex powertrain layout in hybrid vehicles, different configurations concerning internal combustion engine, electric motor and transmission can be combined - as is demonstrated by currently produced hybrid vehicles ([1], [2]). At the Institute for Combustion Engines (VKA) at RWTH Aachen University a combination of simulation, Design of Experiments (DoE) and numerical optimization methods was used to optimize the combustion engine, the powertrain configuration and the operation strategy in hybrid powertrains. A parametric description allows a variation of the main hybrid parameters. Parallel as well as power-split hybrid powertrain configurations were optimized with regard to minimum fuel consumption in the New European Driving Cycle (NEDC). Besides the definition of the optimum configuration for engine, powertrain and operation strategy this approach offers the possibility to predict the fuel consumption for any modifications of the hybrid powertrains.
Technical Paper

Analysis of Cyclic Fluctuations of Charge Motion and Mixture Formation in a DISI Engine in Stratified Operation

2007-04-16
2007-01-1412
Engine processes are subject to cyclic fluctuations, which a have direct effect on the operating and emission behavior of the engine. The fluctuations in direct injection gasoline engines are induced and superimposed by the flow and the injection. In stratified operation they can cause serious operating problems, such as misfiring. The current state of knowledge on the formation and causes of cyclic fluctuations is rather limited, which can be attributed to the complex nature of flow instabilities. The current investigation analyzes the cyclic fluctuations of the in-cylinder charge motion and the mixture formation in a direct injection gasoline engine using laser-optical diagnostics and numerical 3D-calculation. Optical measurement techniques and pressure indication are used to measure flow, mixture formation, and combustion processes of the individual cycles.
Technical Paper

Experimental Investigation of the Origin of Cyclic Fluctuations in a DISI Engine by Means of Advanced Laser Induced Exciplex Fluorescence Measurements

2006-10-16
2006-01-3378
Cyclic fluctuations of the in-cylinder processes in a Direct Injection Spark Ignition (DISI) engine may strongly affect the engine operation causing misfires or variations in the indicated mean effective pressure (imep). Particularly misfires prevent compliance with current or future exhaust emission legislations. Nevertheless, the origin of cyclic fluctuations is not well understood since fluctuations of in-cylinder air flow, fuel injection and wall interaction have to be considered. This paper focusses on a detailed experimental analysis of the origin of cyclic fluctuations in a DISI engine with an air guided combustion process by means of advanced Laser Induced Exciplex Fluorescence (LIEF) measurements. It reveals that cycle-to-cycle variations primarily originate from the air/fuel ratio at the spark plug.
Technical Paper

Cold Start Emission Reduction by Barrier Discharge

2000-10-16
2000-01-2891
Dielectric barrier discharge (DBD) offers the advantage to excite and dissociate molecules in the exhaust gas stream. Those dissociated and excited species are oxidizing or reducing harmful exhaust gas components. The advantage of a plasma chemical system in comparison to a catalytic measure for exhaust gas treatment is the instantaneous activity at ambient temperature from the starting of the engine. The investigations reviewed in this paper are dealing with the plasma chemical oxidation of hydrocarbons in the exhaust gas stream during cold start conditions. The article concerns the design and development of a plasma-system in order to decrease the hydrocarbon emissions from engine start till catalyst light off. Vehicle results in the New European Driving Cycle show a hydrocarbon conversion of more than 42% in the first 11 seconds from engine start. In this period nearly all types of hydrocarbon were reduced.
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