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Damage and Repair of Aerospace Composite Materials

Damage and Repair of Aerospace Composite Materials reports the latest developments on the detection and repair of composite structures from the perspective of ten SAE technical papers, especially chosen for this book. This micro-collection of papers offers an overview of composite utilization on large-scale commercial aircraft as well as an outline of general damage inspection and repair of composite structures. On the damage detection side, really important techniques are explained, including: • Porosity inspection of large composite panels. • Damage detection of large composites using acoustic ultrasonic and radio frequency methods. • Discrimination of damaged and undamaged composite panels using acoustic emission sensors. • Automated defect inspection system integrated in the production line by utilizing laser sensors and cameras.

The Use of Electric Batteries for Civil Aircraft Applications

The Use of Electric Batteries for Civil Aircraft Applications is a comprehensive and focused collection of SAE International technical papers, covering both the past and the present of the efforts to develop batteries that can be specifically installed in commercial aircraft. Recently, major commercial aircraft manufacturers started investigating the possibility of using Li-Ion batteries at roughly the same time that the military launched their first applications. As industry events unfolded, the FAA and committees from RTCA and SAE continued efforts to create meaningful standards for the design, testing, and certification of Li-Ion battery systems for commercial aviation. The first document issued was RTCA DO-311 on Mar. 13, 2008. As the industry continues to develop concepts and designs for the safe utilization of the new Li-Ion battery systems, many are already working on designs for all-electric aircraft, and small two-seat training aircraft are currently flying.

Honda R&D Technical Review October 2018

Honda's October 2018 R&D Technical Review features cutting-edge developments and new ways of solving engineering problems. Research papers related to Honda R&D Center activities worldwide cover the work of engineering teams in automobile, motorcycle, power products, aircraft engine, and other fundamental technologies. This edition brings 15 technical papers and provides featured topics that include: • Development of the 2018 Gold Wing • Intelligent Power Unit for the 2018 Model Year Accord Hybrid • Analysis of Capacity Fading for High-Power Lithium Ion Rechargeable Batteries

Adhesive Joining of Structural Components: New Insights and Technologies

Adhesive bonding has been used in the manufacture of primary aircraft fuselage and wing structures by various constructors since 1945. By a proper design, adhesive bonding often helps in designing structures mechanically equivalent to or even stronger than conventional assemblies. Adhesive Joining of Structural Components: New Insights and Technologies introduces the reader to some recent progress involved in adhesive joining of structural components. The chapters, seminal SAE International technical papers, cover the most recent advances in adhesive materials, surface preparation and controls, innovative bonding technologies, hybrid bonded/bolted joints, non-destructive testing and failure modelling of adhesively bonded joints. Edited by Dr.

Design for Additive Manufacturing: Concepts and Considerations for the Aerospace Industry

In the coming decades, the growth in AM will likely be driven by production parts that leverage this increase in design freedom to manufacture parts of higher performance and improved material utilization. Contrary to popular opinion, however, AM processes do have their constraints and limitations - not everything can be manufactured with AM, and even when it is feasible, not everything should. Design for Additive Manufacturing: Concepts and Considerations for the Aerospace Industry, edited by Dr. Dhruv Bhate, is a collection of ten seminal SAE International technical papers, which cover AM from the perspective of the appropriateness (should) and feasibility (can) of using AM for manufacturing of parts and tooling. Although AM technologies have been around for three decades, many in the industry believe that we are merely at the beginning of the revolution in the design-driven aspects of this technology.

Composite Materials Handbook Volume 2 - Revision H

An updated revision ("Rev. H") of the second volume of the CMH-17 compendium contains statistically-based data for polymer matrix composites that meets specific CMH-17 population sampling and data documentation requirements, covering material systems of general interest. Selected historical data from previous versions of the handbook that do not meet current data sampling, test methodology, or documentation requirements, but are still of potential interest to industry are also included in this volume. Seventeen new data sets with complete documentation and publicly available specifications were added in the new Revision H of the Composites Materials Handbook, Vol.2. The new data sets include carbon fiber and glass fiber composites. The Composite Materials Handbook, CMH-17, is a six-volume engineering reference tool that contains over 1,000 records of the latest test data for polymer matrix, metal matrix, ceramic matrix, and structural sandwich composites.

Materials Technology Gaps in Metal Additive Manufacturing

Metal additive manufacturing (MAM) is an exciting emergent technology that offers the possibility of democratizing metal manufacturing worldwide. Many believe it has the ability to revolutionize product manufacturing on a global scale. MAM will require a considerable design shift for manufacturers and, hence, will disrupt conventional thinking and require adaptation. Visionaries in the mobility industry can see the transformative possibilities after materials considerations are addressed./ Materials Technology Gaps in Metal Additive Manufacturing introduces the reader to various opportunities and relationships in the study of material technologies involved in metal-based additive manufacturing of aerospace and automotive parts. Everything starts and ends with the material feedstock, and the intermediate processes that affect a particular metal. Each of the choices in the complex integrated MAM system impacts final-part properties. Edited by Dr. Cynthia K.

Innovations in Automotive and Aerospace Assembly

Up until the last two decades, aluminum in airplanes and steel in automobiles were the primary materials used to produce these two complex machines. These metal-to-metal assemblies, and specifically the same-type metal-to-metal assemblies, have resulted in distinct manufacturing process advantages over decades of production. However, advances in material types have driven manufacturing to adapt and align the fabrication and assembly processes to continue to facilitate a quality product that is reliable, can be manufactured at a price point that is affordable and be manufactured in quantities that can be widely distributed. Dissimilar metal and composite material assemblies are now requiring highly complex manufacturing processes. Innovations in Automotive and Aerospace Assembly addresses how these new, disruptive materials usage are changing the manufacturing and production processes for the transportation industries.

Metallography of Steels: Interpretation of Structure and the Effects of Processing

Updated and translated by André Luiz V. da Costa e Silva This book is a combination of a metallographic atlas for steels and cast irons and an introductory textbook covering the fundamentals of phase transformations and heat treatment of these materials. Every important stage of processing, from casting to cold working is clearly discussed and copiously illustrated with metallographs that show the obtained structures, both desired and those achieved when deviations occur. First published in 1951 by Professor Hubertus Colpaert from the Institute for Technological Research (IPT) of São Paulo, Brazil, this book became one of the most important Brazilian references for professionals interested in the processing, treatment, and application of steels and cast irons.

The History of Metals in America

The History of Metals in America chronicles the development of metals as both an industrial activity and a science. Progress involving structural metals made possible the air, land, sea, and space travel of today, skyscrapers reaching over 100 stories high, and many other engineering accomplishments that continue to shape modern society. This lively book takes the reader on a fascinating journey through the evolution of metals and metallurgy from the beginning of iron production in colonial times with the first iron plant in 1645 to the prevailing metals of the 21st century. Each chapter describes the development of a metal or series of metal alloys, industry growth, and modern uses in manufacturing. It includes chapters on cast iron, wrought iron, alloy steels, tool steels, stainless steels, nickel-base superalloys, aluminum, and titanium. Other chapters cover the science of metals as it developed from 1890 to 1950 and the biographies of the pioneers of metals research.

The Electrification of Civil Aircraft and the Evolution of Energy Storage

Larger airframes drove the development of electrical systems, capable of quickly and reliably starting the new higher power engines. These soon gave rise to the need for engine-mounted electrical generators as the primary source of in-flight power for the electrical loads and onboard recharging of the aircraft battery system. Of all the backup power sources, batteries represent the most common means of storing energy for auxiliary or emergency power requirements. It is not unusual for a typical commercial airliner, such as a B-737 or A-320, to have dozens of batteries on board. Over time, multiple battery chemistries were put to the test and the industry is still working on the optimal option. The lithium-ion technology has been gaining acceptance, with some important aspects to be considered: the application type, basic safety requirements and the presence or absence of humans on the vehicle.

So You Want to Design Aircraft: Robots on the Floor

It is ironic that as aircraft have gotten more sophisticated, much of their manufacture has remained manual. However, as orders for commercial aircraft have dramatically increased over the past years and are expected to remain on that trajectory, the competition has become not just about how fast new technologies can be put on the aircraft, but about how fast the aircraft can be manufactured and delivered. Enter ever increasing automation and robotics. Just as it has taken multiple years to reach the sophisticated content levels on current generation aircraft, so too has it been necessary to continually learn new ways and means to increase automation on the manufacturing floor. For both aircraft on the flight line and on the production line, safety is paramount.

Composite Materials Handbook, Volumes 1, 2, 3, 4, 5 and 6

Polymer Matrix, Metal Matrix, and Structural Sandwich Composites 6-Volume Set: • Volume 1: Guidelines for Characterization of Structural Materials • Volume 2: Materials Properties • Volume 3: Materials Usage, Design, and Analysis • Volume 4: Metal Matrix Composites • Volume 5: Ceramic Matrix Composites • Volume 6: Structural Sandwich Composites This 6-volume set includes critical properties of composite materials that meet specific data requirements, as well as guidelines for design, analysis, material selection, manufacturing, quality control, and repair. This newly-updated engineering reference tool, part of the Composite Materials Handbook (CMH-17), also contains the latest test data for polymer matrix composites and metal matrix composites, as well as essential material relating to sandwich composites and ceramic matrix composites used in military and commercial vehicles.

Metallic Materials Properties Development and Standardization (MMPDS) Handbook - 12

The Metallic Materials Properties Development and Standardization (MMPDS) Handbook is an accepted source for metallic material and fastener system allowables, recognized by the Federal Aviation Administration (FAA), all departments and agencies of the Department of Defense (DoD), and the National Aeronautics and Space Administration (NASA), within the limitations of the certification requirements of the specific government agency. 2017 saw the release of MMPDS-12, superseding MMPDS-11 and prior editions of the MMPDS, as well as all editions of its predecessor MIL-HDBK-5. The MMPDS Handbook is revised regularly to ensure that reliable, statistically-based design properties are available for as many mature materials and/or product forms as possible.

Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability

Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability introduces the reader to the current state of technologies involved in processing and design of polymer-reinforced fiber composites using additive manufacturing's automated fiber placement methods, through ten seminal SAE International papers. Currently, the material layup strategy in terms of process selection and manufacturability is usually not prioritized in the design phase. Engineers do not have a good way to see how their design choices can affect the manufacturing process beyond their initial structural-level considerations. The result is typically a large amount of experimental testing necessary to qualify the materials and structures typified in the classical building-block approach. Such an environment makes mistakes difficult to solve and, should redesign be required, obtaining reliable information is hard to piece together.

Vehicle Battery Fires: Why They Happen and How They Happen

Battery Fires: Why They Happen and How They Happen was written to assist those interested in this type of incident understand how automotive fires develop, spread and the damage they cause, using both deductive and inductive reasoning. The main focus of the book resides in looking at differences in failure modes between DC and AC systems, general types of battery and electrical failure modes leading to fire, how to interpret electrical fire, determination of the primary failed part, and other skills the investigating engineer will require to perform technical failure mode analysis. However, some fires have consumed the evidence to the point where a determination cannot be made with any degree of certainty. In this instance, evidence will be quite limited, and the analysis will have its limitations and should be included in the discussion as such. In some cases, a “cause undetermined” report is all the evidence will support.

Engineering Properties of Magnesium Alloys

Magnesium and magnesium alloys provide unique properties for engineering applications. Magnesium alloys are popular as a structural material because of their combination of light weight and strength. They are desirable for portable tools, appliances, electronic devices, airplanes, space vehicles, and land transportation. This book is written for engineers, scientists, teachers, and students engaged in the design process of material selection and material elimination. While focused on mechanical properties for structural design, the physical properties that are germane to corrosion behavior and electrical applications are represented. Two-thirds of the book is devoted to datasheets for individual alloys which provide a handy quick reference to specific properties and performance. The remainder of the book addresses topics common to all magnesium alloys such as the alloy designation system and product forms. Casting alloys and wrought alloys are compared.

Transformations: Selected Works of G.B. Olson on Materials, Microstrucutre, and Design

ASM International and The Minerals, Metals and Materials Society (TMS) have collaborated to present a collection of the selected works of Dr. Greg B. Olson in honor of his 70th birthday in 2017. This collection highlights his influential contributions to the understanding of martensite transformations and the development and application of a systems design approach to materials. Part I: Martensite, with an Introduction by Sir Harry Bhadeshia, emphasizes Dr. Olson's work to develop a dislocation theory for martensite transformations, to improve the understanding of the statistical nature of martensite nucleation, and to expand use of quantitative microscopy to characterize phase transformations. Part II: Materials Design, with an Introduction by Dr. Charles Kuehmann, focuses on the application of a systems design approach to materials and the development of integrated computational design curriculum for undergraduate education.