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Adhesive Joining of Structural Components: New Insights and Technologies

Adhesive bonding has been used in the manufacture of primary aircraft fuselage and wing structures by various constructors since 1945. By a proper design, adhesive bonding often helps in designing structures mechanically equivalent to or even stronger than conventional assemblies. Adhesive Joining of Structural Components: New Insights and Technologies introduces the reader to some recent progress involved in adhesive joining of structural components. The chapters, seminal SAE International technical papers, cover the most recent advances in adhesive materials, surface preparation and controls, innovative bonding technologies, hybrid bonded/bolted joints, non-destructive testing and failure modelling of adhesively bonded joints. Edited by Dr.

Composite Materials Handbook, Volumes 1, 2, 3, 4, 5 and 6

Polymer Matrix, Metal Matrix, and Structural Sandwich Composites 6-Volume Set: • Volume 1: Guidelines for Characterization of Structural Materials • Volume 2: Materials Properties • Volume 3: Materials Usage, Design, and Analysis • Volume 4: Metal Matrix Composites • Volume 5: Ceramic Matrix Composites • Volume 6: Structural Sandwich Composites This 6-volume set includes critical properties of composite materials that meet specific data requirements, as well as guidelines for design, analysis, material selection, manufacturing, quality control, and repair. This newly-updated engineering reference tool, part of the Composite Materials Handbook (CMH-17), also contains the latest test data for polymer matrix composites and metal matrix composites, as well as essential material relating to sandwich composites and ceramic matrix composites used in military and commercial vehicles.

Vehicle Battery Fires: Why They Happen and How They Happen

Battery Fires: Why They Happen and How They Happen was written to assist those interested in this type of incident understand how automotive fires develop, spread and the damage they cause, using both deductive and inductive reasoning. The main focus of the book resides in looking at differences in failure modes between DC and AC systems, general types of battery and electrical failure modes leading to fire, how to interpret electrical fire, determination of the primary failed part, and other skills the investigating engineer will require to perform technical failure mode analysis. However, some fires have consumed the evidence to the point where a determination cannot be made with any degree of certainty. In this instance, evidence will be quite limited, and the analysis will have its limitations and should be included in the discussion as such. In some cases, a “cause undetermined” report is all the evidence will support.

Transformations: Selected Works of G.B. Olson on Materials, Microstrucutre, and Design

ASM International and The Minerals, Metals and Materials Society (TMS) have collaborated to present a collection of the selected works of Dr. Greg B. Olson in honor of his 70th birthday in 2017. This collection highlights his influential contributions to the understanding of martensite transformations and the development and application of a systems design approach to materials. Part I: Martensite, with an Introduction by Sir Harry Bhadeshia, emphasizes Dr. Olson's work to develop a dislocation theory for martensite transformations, to improve the understanding of the statistical nature of martensite nucleation, and to expand use of quantitative microscopy to characterize phase transformations. Part II: Materials Design, with an Introduction by Dr. Charles Kuehmann, focuses on the application of a systems design approach to materials and the development of integrated computational design curriculum for undergraduate education.

Finite Element Analysis for Design Engineers, Second Edition

Finite Element Analysis (FEA) has been widely implemented by the automotive industry as a productivity tool for design engineers to reduce both development time and cost. This essential work serves as a guide for FEA as a design tool and addresses the specific needs of design engineers to improve productivity. It provides a clear presentation that will help practitioners to avoid mistakes. Easy to use examples of FEA fundamentals are clearly presented that can be simply applied during the product development process. The FEA process is fully explored in this fundamental and practical approach that includes: • Understanding FEA basics • Commonly used modeling techniques • Application of FEA in the design process • Fundamental errors and their effect on the quality of results • Hands-on simple and informative exercises This indispensable guide provides design engineers with proven methods to analyze their own work while it is still in the form of easily modifiable CAD models.

Successful Prediction of Product Performance

The ability to successfully predict industrial product performance during service life provides benefits for producers and users. This book addresses methods to improve product quality, reliability, and durability during the product life cycle, along with methods to avoid costs that can negatively impact profitability plans. The methods presented can be applied to reducing risk in the research and design processes and integration with manufacturing methods to successfully predict product performance. This approach incorporates components that are based on simulations in the laboratory. The results are combined with in-field testing to determine degradation parameters. These approaches result in improvements to product quality, performance, safety, profitability, and customer satisfaction.

48-Volt Developments

Development of higher-voltage electrical systems in vehicles has been slowly progressing over the past few decades. However, tightening vehicle efficiency and emissions regulations and increasing demand for onboard electrical power means that higher voltages, in the form of supplemental 48 V subsystems, may soon be nearing production as the most cost-effective way to meet regulations. The displacement of high-wattage loads to more efficient 48 V networks is expected to be the next step in the development of a new generation of mild hybrid vehicles. In addition to improved fuel economy and reduced emissions, 48 V systems could potentially save costs on new electrical features and help better address the emerging needs of future drivers. Challenges to 48 V system implementation remain, leading to discussions by experts from leading car makers and suppliers on the need for an international 48 V standard. Initial steps toward a proposed standard have already been taken.

Composites in Automotive Applications set

This set consists of three books, Design of Automotive Composites, CAE Design and Failure Analysis of Automotive Composites, and Biocomposites in Automotive Applications all developed by Dr. Charles Lu and Dr. Srikanth Pilla. Design of Automotive Composites reports successful designs of automotive composites occurred recently in this arena, CAE Design and Failure Analysis of Automotive Composites focuses on the latest use of CAE (Computer-Aided Engineering) methods in design and failure analysis of composite materials and structures, and Biocomposites in Automotive Applications, focuses on processing and characterization of biocomposites, their application in the automotive industry and new perspectives on automotive sustainability. Together, they are a focused collection providing the reader with must-read technical papers, hand-picked by the editors, supporting the growing importance of the use of composites in the ground vehicle industry. Dr. Charles Lu is H.E.

No Fault Found: The Search for the Root Cause

Today, we are all strongly dependent on the correct functioning of technical systems. They fail, and we become vulnerable. Disruptions due to degradation or anomalous behavior can negatively impact safety, operations, and brand name, reducing the profitability of all elements of the value chain. This can be tolerated if the link between cause and effect is understood and remedied. Anomalous behavior, which indicates systems or subsystems not acting in accordance with design intent, is a much more serious problem. It includes unwanted system responses and faults whose root cause can’t be properly diagnosed, leading to costly, and sometimes unnecessary, component replacements. The title No Fault Found: The Search for the Root Cause was developed to propose solutions to this technical and business challenge, which has become less and less acceptable to the commercial aviation industry globally.

Metallic Materials Properties Development and Standardization (MMPDS) Handbook - 10

The Metallic Materials Properties Development and Standardization (MMPDS) Handbook is an accepted source for metallic material and fastener system allowables, recognized by the Federal Aviation Administration (FAA), all departments and agencies of the Department of Defense (DoD), and the National Aeronautics and Space Administration (NASA), within the limitations of the certification requirements of the specific government agency. MMPDS-10 supersedes MMPDS-09 and prior editions of the MMPDS, as well as all editions of MIL-HDBK-5, Metallic Materials and Elements for Aerospace Vehicle Structures that was maintained by the U.S. Air Force. The last edition, MIL-HDBK-5J was cancelled by the U.S. Air Force in March of 2006.

CAE Design and Failure Analysis of Automotive Composites

Composites are now extensively used in applications where outstanding mechanical properties are necessary in combination with weight savings, due to their highly tunable microstructure and mechanical properties. These properties present great potential for part integration, which results in lower manufacturing costs and faster time to market. Composites also have a high level of styling flexibility in terms of deep drawn panel, which goes beyond what can be achieved with metal stampings. The so-called multifunctional or smart composites provide significant benefits to the vehicles as compared to the traditional materials that only have monotonic properties.

Glass Engineering: Design Solutions for Automotive Applications

The art and science of glass engineering, specifically applied to automotive projects, are not at all commonplace. Although windshields, side and backlites seem to be obvious parts of any car, truck, or bus, designing, sourcing, and manufacturing them are unique challenges. From the business perspective, cost control makes the choice of the ideal supplier a vital decision, greatly impacting availability and production. From the technical standpoint, the most creative designs can be rendered impractical due to regulations, lack of economies of scale, or convoluted logistics. Glass Engineering: Design Solutions for Automotive Applications tackles all these variables using a no-nonsense, step-by-step approach. Written by Lyn R. Zbinden, a mechanical engineer and glass specialist, this book narrows the gap between the reader and a technical subject by using language that is easy to understand, a good variety of examples, and a series of invaluable reference design tables.

Hybrid and Electric Buses and Taxis 2013-2023: Forecasts, Opportunities, Players

This is the world's first report forecasting the global market for electric buses and taxis both hybrid and pure electric. It separately forecasts the market in the most important area, China, and it takes a detailed look at technologies present and future with a blunt assessment of reasons for failure and threats for the future. The market for electric buses and taxis will multiply over 8 times in the next decade, approaching $60 billion not long after that. China will become by far the largest market for both electric buses and electric taxis within the decade. This report looks at the statistics and trends for conventional buses and taxis, the government incentives, paybacks and new technologies with detailed tables and figures to summarize the situation, so the reader can understand the situation with ease.

Solving Engineering Problems in Dynamics

Solving Engineering Problems in Dynamics helps practicing engineers successfully analyze real mechanical systems by presenting comprehensive methods for analyzing the motion of engineering systems and their components. This analysis covers three basic phases: 1) composing the differential equation of motion; 2) solving the differential equation of motion; and 3) analyzing the solution. Although a formal engineering education provides the fundamental skills for completing these phases, many engineers nonetheless would benefit by gaining further insight in using these fundamentals to solve real-life engineering problems. This book thus describes in step-by-step order the methods related to each of these phases.

Integrated Vehicle Health Management: Essential Reading

Integrated Vehicle Health Management (IVHM) is a relatively new subject, with its roots back in the space sector of the early 1990s. Although many of the papers written around that time did not refer to it as IVHM, the fundamental principles of considering an integrated end-to-end system to monitor the overall health of the asset were clearly visible. As the subject of Integrated Vehicle Health Management (IVHM) and its associated technologies have grown up, businesses are making the transformation from selling a product to selling a service. This can be viewed as a positive disruption, as a relatively small technology breakthrough is being brought to market for a large business benefit. The sequence “sense—acquire—transfer—analyze—act “ feeds the information (processed data) on the asset’s health into the Operations or Management control center.

Integrated Vehicle Health Management: The Technology

The third volume in the Integrated Vehicle Health Management (IVHM) series focuses on the technology that actually supports the implementation of IVHM in real-life situations. Edited by Ian K. Jennions, Director of the IVHM Center at Cranfield University, UK, this book was written collaboratively by twenty-seven authors from industry, academia and governmental research agencies.

Lumbar Injury Biomechanics

The amount of load that can be borne by the different components of the lumbar region is fairly well understood, as are resulting injuries from overloading. Less severe lumbar injuries involve a wide range of factors, including: heredity, obesity, age, occupation, sports, cardiovascular risk factors, and depression. Some of the most painful conditions that require high levels of care involve lumbar spine fracture or soft tissue injury from falls, contact sports, vehicle collisions, aircraft ejection, and underbody blasts from roadway explosions (military injuries). Each of these injury scenarios elicits a different kinematic response of the spine as a result of load direction, magnitude, and duration. Updated from a popular earlier volume, this new compendium includes landmark papers from 1994 through 2013 that focus exclusively on lumbar injuries.

Design of Racing and High-Performance Engines 2004-2013

This compendium is an update to two best-selling editions published by SAE International in 1995 and 2003. Editor Doug Fehan has assembled a collection of technical papers from the SAE archive that will inspire readers to use race engine development as an important tool in the future of transportation. He focuses on several topics that are important to future race engine design: electrification, materials and processes, and improved technology. Today’s electric hybrid vehicles and kinetic energy recovery systems embody what inventors envisioned in the early 1900s. First employed in trams and trains of that era, the technology was almost forgotten until racers resurrected their version in 2009 F-1 racing. The automotive industry has long admired the aircraft industry’s use of lightweight metals, advanced finishing processes, and composites. The use of these materials and processes has helped reduce overall mass and, in turn, improved speed, performance, and reliability of race engines.

Changes in Plain Bearing Technology

A unique fusion of theoretical and practical knowledge, “Changes in Plain Bearing Technology”, by Rolf Koring, covers a meaningful range of expertise in this field. Drawing from years of experience in design development, materials selection, and their correlation to real-life part failure, this title, co-published by SAE International and expert Verlag (Germany), concentrates on hydrodynamic bearings lined with whitemetals, also known as Babbits. Written under the assumption that even the most mature body of knowledge can be revisited and improved, “Changes in Plain Bearing Technology” is a courageous and focused approach to questioning accepted test results and looking at alternative material compounds, and their application suitability. The process, which leads to innovative answers on how the technology is transforming itself to respond to new market requirements, shows how interdisciplinary thinking can recognize new potential in long-established industrial modus operandi.

Fatigue and Fracture: Understanding the Basics

This book emphasizes the physical and practical aspects of fatigue and fracture. It covers mechanical properties of materials, differences between ductile and brittle fractures, fracture mechanics, the basics of fatigue, structural joints, high temperature failures, wear, environmentally-induced failures, and steps in the failure analysis process. Separate chapters are devoted to fatigue and fracture of steels, aluminum alloys, titanium and titanium alloys, ceramics, polymers and continuous fiber polymer matrix composites.