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Automotive Engineering: February 2024

2024-02-08
SDVs redefine OEM, supplier relation- ships and deliver new feature CES 2024 offers a busy look at the software-defined-vehicle future Tuning-up AI's 'understanding' to make safer ADAS, AVs Kognic's advanced interpretation of sensor data helps artificial intelligence and machine learning recognize the human thing to do. Tremec-trification Tremec cranks up electric-drive innovation as the logical extension of its transmission-making expertise.
Magazine

SAE Truck & Off-Highway Engineering: December 2023

2023-12-14
Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.
Magazine

Autonomous Vehicle Engineering: November 2023

2023-11-09
Editorial Automated driving's continuing mission: One step forward… The Navigator Are robotaxis ready for prime time? AV Simulation Faces a Long and Winding Road There are many divergent-but-related ideas about how best to leverage simulation to 'teach' and test automated vehicles. Global AV simulation experts continue to attack the technology's persistent obstacles. DOT's 'Framework' for AV Development The U.S. Department of Transportation establishes structure to advance collaborative AV testing. The Chaos of Automotive Data Privacy Regulators and other privacy advocates believe vehicle-related data collection and brokering is in overdrive. One expert believes a day of reckoning is coming. Simulation Developer rFpro Mimics Vehicle Sensors 'Ray-tracing' software enables the training of ADAS systems entirely by simulation. Eight of the top 10 OEMs are using it. New Tools & Technologies
Magazine

SAE Truck & Off-Highway Engineering: August 2023

2023-08-10
Enhancing truck-sensor modularity Kodiak Robotics' fifth-generation sensor stack and new SensorPods boost sensor and GPU performance and improve power efficiency. Bosch high on hydrogen The supplier is committed to all facets of the H2 economy as volume production of its power module kicks off for Nikola's Class 8 fuel-cell truck. Constructing bus structures with stainless steel Outokumpu and collaborators show a possible weight reduction of up to 35% by using high-strength stainless steel in place of carbon steel. Volta Zero is U.S. bound The startup plans to apply lessons learned in Europe to the U.S. market, bringing a "small fleet" of electric trucks for potential customers by the end of the year.
Magazine

SAE Truck & Off-Highway Engineering: April 2023

2023-04-13
Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.
Magazine

Automotive Engineering: March 2023

2023-03-09
The push for e-powertrain progress Upstarts and heavy-hitter suppliers alike are fast-tracking advances in existing e-propulsion technology - as well as radical new solutions. Battle for the box EV battery enclosures are a hotbed of subsystem design, materials innovation and vehicle integration. Returning to the SAE presidency for 2023 Boeing veteran Todd Zarfos brings a "prudently aggressive" mindset to help advance SAE's goals in the mobility ecosystem. Balancing the 'dominos' in EV thermal management Excessive internal valve leakage is an inefficiency that worsens upstream system inefficiencies. Effective valve design is the solution. Deep breathing for EV batteries Optimum venting is a key to maximizing EV battery pack performance and safety. An expert offers five important design considerations.
Magazine

SAE Truck & Off-Highway Engineering: February 2023

2023-02-09
Virtual powertrain development Simulation is critical for efficient product development, but proper tool selection and efficient data management are keys to success. Blue Arc amps up for EV production Shyft Group's EV subsidiary is lighting the path for the electrification of last-mile delivery vehicles as well as mobile charging solutions. Increasing connectivity in construction Jobsites look to overcome challenges posed by mixed fleets and proprietary telematics to achieve "one-dashboard" vision and increased machine utilization.
Magazine

Autonomous Vehicle Engineering: January 2023

2023-01-01
Editorial As Argo taps out, the AV industry resets The Navigator 2022 a mixed bag for the AV sector Volvo's New Sensor Sweet A Luminar Iris lidar in the 2024 EX90 is engineered to enhance both automated driving and safety. Inner Visions Automated-driving and ADAS functionalities continue to influence some of the latest cabin safety and materials trends. The Olfactory Factor in AV Interiors Aryballe Technology's unique sensors-on-a-chip solution aims to end the subjectivity of the human nose while neutralizing vehicle cabin odors. AV Life After Argo AI Every new industry sector goes through a consolidation process where the strongest survive, and so it is with automated and autonomous driving technologies. Robotic ADAS Testing Bridges the Sim Gap ASI's Swarming technology allows collision-avoidance and other tests at high speeds on vehicles that human drivers find hard to match. New Tools & Technologies
Magazine

SAE Truck & Off-Highway Engineering: October 2022

2022-10-06
eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride
Magazine

Aerospace & Defense Technology: August 2022

2022-08-01
The Digital Cockpit of the Future How Human Machine Interface Technology Will Impact Avionics Displays The Science of Joining Dissimilar Metals in Aerospace Manufacturing Designing A/D Converters for the James Webb Space Telescope Vibration Testing NASA's X-57 Maxwell Electric Aircraft Hybrid Circulators for mmWave Systems Transforming Battlespace Communications Pulsed Exposure Toxicity Testing: Method Development and Initial Evaluation for Stormwater Compliance Preliminary research into modifying whole effluent toxicity (WET) testing protocols designed for continuous flow discharges as applied to episodic and/or ephemeral discharges such as those associated with storm water runoff. Upgrade Transonic Compressor Test Rig Data Acquisition System New software programming using commercial off-the-shelf software for acquiring data, processing data, displaying results, and generating reports is implemented to improve the performance of a legacy system.
Magazine

SAE Truck & Off-Highway Engineering: June 2022

2022-06-01
Paving the way for the hydrogen highway Experts at SAE WCX 2022 look beyond EVs to other systems that can garner net-zero capabilities. Electric mobile machines won't abandon hydraulics Bosch Rexroth executive stresses that electrification in off-highway applications must make optimum use of both next-gen electric and hydraulic technology. Aftermarket augments off-highway autonomous efforts Kontron and Intel experts explain how rugged, modular COM Express solutions reduce complexity and allow retrofit of autonomous systems on heavy mobile equipment. Solving the challenges of Megawatt chargers Littelfuse executive details an alternative technique for fast and efficient high-power charging of commercial electric vehicles. Supplier Directory Complete listing of industry suppliers categorized by technology area.
Magazine

Automotive Engineering: April 2022

2022-04-01
Airing on the side of innovation Lucid Motors' home-grown innovations are leading the pace in electrification. Top engineers tell how and why they're building a benchmark with the new Air EV. Keeping combustion in the conversation The world needs ICEs to stick around - here's how. Engineering a 'Maverick' hybrid transmission Ford Powertrain engineers marry their new in-house electric machine with the proven HF45 transmission - under aggressive vehicle program timing. Driving electrified powertrain systems design Drive System Design punches beyond its weight class in meeting customer needs for electrified powertrain systems engineering services. DSD's North American chief Jon Brentnall explains.
Magazine

Automotive Engineering: January/February 2022

2022-02-01
The bi-directional bonus for EVs Bi-directional charging is a value-added feature that seems certain to help accelerate EV adoption. Lidar tech illuminates CES 2022 Lidar suppliers tout increased perception, smaller form factors and mass-production capabilities as the sensors begin moving to mainstream applications. Editorial Optimizing EV platforms for pickup trucks Supplier Eye Time to turn 'BEV' into a verb Valeo debuts new lidars, EV tech at CES 2022 Hyundai enters the metaverse via its PnD technology GM unveils 2024 Chevrolet Silverado EV Barra promises $30K EV SUV by fall 2023; automated driving by mid-decade Panasonic augments driver safety with new HUD tech Unique Helmholtz induction for new GM LT6 V8 Q&A Uwe Gackstatter, president of the Powertrain Solutions Division at Robert Bosch, on why markets will decide propulsion-tech mix - and ICE development can't cease.
Magazine

SAE Truck & Off-Highway Engineering: December 2021

2021-12-02
Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.
Magazine

Automotive Engineering: November/December 2021

2021-12-01
High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.
Magazine

SAE Truck & Off-Highway Engineering: October 2021

2021-10-07
Defending the heavy-vehicle cyber domain Cybersecurity experts explained at SAE COMVEC 2021 how they're preparing the next generation of thwarters to protect increasingly electrified, connected and automated trucks. Digitalization of product engineering ESI proposes "sustainable" product development via virtual prototyping to ensure operational safety and comfort for off-highway machines. Developing a next-gen VGT Engineers from Mitsubishi Heavy Industries refine the design of a variable geometry turbocharger for commercial vehicles. Editorial Insightful comments from COMVEC Lidar lets Vermeer automate baling processes Extending a Wankel future on hydrogen fuel Next-gen HMI crucial for ADAS efficacy Altair honors weight-saving innovations A bevy of battery and fuel-cell electric truck reveals Q&A Dr. Philip Stephenson, general manager of the PACCAR Technical Center, hones in on the potential efficacy of E-fuels, commercial-vehicle battery-swapping.
Magazine

Automotive Engineering: October 2021

2021-10-01
BYD's Blade Runner The Chinese mobility-and-energy giant's novel 'Blade' battery eliminates the cell module level to compete with NCM chemistry at significantly lower cost - and greater proven safety. Making UX easy on the eyes Faurecia IRYStec combined physiology and image processing to create uniquely personalized high-fidelity screen displays, as pioneered by Mercedes' MBUX. The company's founder explains. Extending the Wankel's future on hydrogen fuel Proven in thousands of military drone aircraft, the lightweight and power-dense Wankel rotary still aims for a future...as a zero-emissions range extender. 'Retuning' lubricants for EV duty Lubrizol's top grease expert talks about how the electric vehicle trend is driving innovations and creating opportunities.
Magazine

Aerospace & Defense Technology: August 2021

2021-08-01
Thermal Management Techniques in Avionics Cooling Curing the Porosity Problem in Additive Manufacturing Space-Qualified Crystal Oscillators Reimagining Automated Test During a Pandemic EW: New Challenges, Technologies, and Requirements Software Enables New-Age, Flexible Test Solution for Analog and Digital Radios Formal Process Modeling to Improve Human-Decision-Making During Test and Evaluation Range Control Using the Innoslate software tool to formally model the process of conducting test range events can expose previously overlooked ambiguities and identify high-value decision points? Test and Evaluation of Autonomy for Air Platforms Tools, approaches, and insights to confidently approach the safe, secure, effective, and efficient testing of autonomy on air platforms.
Magazine

Automotive Engineering: June 2021

2021-06-03
Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.
Magazine

Automotive Engineering: April 2021

2021-04-01
Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.
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