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eFuels: An Alternative to the Alternative Synthetic fuels promise low-carbon alternatives, but can they deliver? WCX 2024: Come for the AI, stay for the optimism AI top of mind at SAE's annual technical mobility conference. A Peek at Electrify America's Charging Station Future Twenty DC fast chargers and amenities are available, but the most important detail is that everything works. Full speed ahead for second-generation Indy autonomous racers Major hardware and software upgrades underpin the Indy Autonomous Challenge racecar for 2024, proving self-driving vehicle capabilities at triple-digit speeds.

Hyliion shifts focus from propulsion to power generation Prime power and EV charging are two areas that can benefit from the Karno linear generator beginning later this year. Intensifying pursuit of autonomous trucks Daimler Truck and Torc have established a clear roadmap that brings SAE level 4 trucks to the U.S. market by 2027. Commercial-truck EV fleets slow to grow Even for the largest players, the underdeveloped charging ecosystem is hampering commercial-truck fleets' electrification efforts.

Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.

Fuel cells ready for commercial deployment GM Hydrotec boss says hydrogen fuel cells now are a viable zero-emissions choice for work trucks, other transportation modes. Battery chemistries for construction EVs NMC and LFP lithium-ion batteries find favor in different regions as OEMs move to electrify larger excavators and loaders. Betting big on LFP battery cells for electric CVs Accelera by Cummins, Daimler Truck and Paccar collaborate to establish a 21-GWh dedicated factory in the U.S. with technology partner EVE Energy.

Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.

Virtual powertrain development Simulation is critical for efficient product development, but proper tool selection and efficient data management are keys to success. Blue Arc amps up for EV production Shyft Group's EV subsidiary is lighting the path for the electrification of last-mile delivery vehicles as well as mobile charging solutions. Increasing connectivity in construction Jobsites look to overcome challenges posed by mixed fleets and proprietary telematics to achieve "one-dashboard" vision and increased machine utilization.

Time for hydrogen No longer '20 years in the future,' hydrogen and fuel cells are a vital, high-growth solution for carbon reduction across the transportation and other industry sectors. Quicker pathways to reduce transportation's climate impact Reducing U.S. vehicle emissions will require policies that support a variety of alternatives to fossil-fuel-burning, non-hybrid vehicles. 'Perfect' should not be the enemy of 'good.' BMW reapproaches hydrogen Top engineers in Munich talk about the vital role of H2 fuel cells in the climate crusade as iX5 pilot-fleet production begins.

eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride

The Distributed Extreme Environment Drive System (DEEDS) What Is It? What Does it Do? How Does It Work? Using Virtual Reality to Improve Product Development Overcoming eVTOL's High-Power Connectivity Challenges Optimized Cutting Tools for Tomorrow's Sustainable Aircraft DC to DC Power Distribution in MilAero Applications Paving the Way for the Next Wireless Breakthroughs Solving Signal Interference Challenges in Aerospace and Defense Electronics In-situ Atmospheric Intelligence for Hybrid Power Grids: Volume 2 (Automated Data Flow Tests) To achieve battlespace dominance, energy flow characterizations of individual platforms and the aggregate battlespace must be developed to adapt and exploit the variable operating conditions.

Paving the way for the hydrogen highway Experts at SAE WCX 2022 look beyond EVs to other systems that can garner net-zero capabilities. Electric mobile machines won't abandon hydraulics Bosch Rexroth executive stresses that electrification in off-highway applications must make optimum use of both next-gen electric and hydraulic technology. Aftermarket augments off-highway autonomous efforts Kontron and Intel experts explain how rugged, modular COM Express solutions reduce complexity and allow retrofit of autonomous systems on heavy mobile equipment. Solving the challenges of Megawatt chargers Littelfuse executive details an alternative technique for fast and efficient high-power charging of commercial electric vehicles. Supplier Directory Complete listing of industry suppliers categorized by technology area.

Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.

High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.

Weaving a new future for composites In a shift perhaps as prolific as steel to aluminum, woven plastics may finally bring the magic of composites to cost-effective mass-production. New composites target EV applications No longer a low-volume play, the latest composite materials offer EV developers new options for lightweighting, thermal management and structures. Acura TLX is Honda's new body-build benchmark All-new for 2021, Acura's midsize sport sedan gets an exclusive platform to go with its structural, materials and dynamic advancements. Body development leader Jeremy Lucas explains. Schaeffler builds an e-motor powerhouse Armed with state-of-the-art manufacturing and a history of innovation, Schaeffler Group is attacking the e-mobility space, says Daniel Sayre.

Accelerating truck autonomy Platform-agnostic interfaces, field data analytics and smart diagnostics will help the commercial-vehicle industry reach SAE Level 4 and 5 operations sooner. Upswing in outsourced EV testing As testing for electric commercial-vehicle propulsion systems surges, Drive System Design is rushing to expand its testing capabilities in the U.S. to keep up with the demand. Global emissions regs demand differing engine strategies The best choice in emissions-reducing technology varies for the U.S. versus Europe and elsewhere, a Jacobs expert details. Precision ag aids sustainability Deere expert Deanna Kovar, a 2021 SAE COMVEC keynoter, provides her thoughts on the future of autonomy, computer vision and machine learning, data management and more.

Making the case for in-wheel motors IWMs can improve EV efficiency, dynamics, safety, and manufacturability - when unsprung mass is addressed in their design. 3D printing scales-up Constant innovation in machine design, compatible materials and design software is leading additive manufacturing from the prototype shop to the production floor. Boosting patents during the pandemic Nissan's North American researchers set a company record for their patent output during the first year of the pandemic. Two teams revealed how they kept the IP on track.

Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.

Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf

FEV and the Art of EV Testing The legendary powertrain-engineering group has expanded its global footprint into EV testing and development to keep pace with changing technologies and customer demand. EVs expand the testing envelope Horiba builds on its core test-systems expertise as it pivots to battery packs, e-motors, fuel cells and their ancillary technologies. Symphony in the key of C8 Tenneco and GM solve multiple technical challenges to engineer the mid-engine Corvette's sweet-sounding active exhaust system. More air for the hydrogen fuel cell New electric-blower technology aims to enhance HFC efficiency. Aeristech engineering boss Luke Read explains.

Tesla casts a new strategy for lightweight structures The EV maker boldly invests in the world's largest aluminum die-casting machine to manufacture entire rear underbody structures. Steel the Real Deal Steel's infinite recyclability will help it remain the auto industry's material of choice, insists Tata Steel Europe's CCO. Tesla's Cybertruck is audaciously austenitic A proprietary 301-series stainless steel gives Tesla's first pickup truck unique sales attributes while saving tooling cost. Lightweight design beyond CAD New computational tools enable an integrated data-fusion approach to complex, mixed-materials engineering. An expert from nTopology explains. Editorial Impressions of a rocket launch SAE Standards News New Cooperative Driving Automation standard provides clarity to support advancement of full automation Supplier Eye Now comes product-cadence chaos What We're Driving Can CHAdeMO 3.0 standardize global EV quick-charging?

The man from ARPA-E Advanced R&D programs directed by Dr. Chris Atkinson are building the energy-efficient mobility future. Executive Insights: BorgWarner VP and CTO Hakan Yilmaz With Delphi Technologies expected to join its portfolio, BorgWarner is focusing on differentiating its product line for emerging propulsion architectures. Sweating the details of C8 development How GM's Corvette engineers tackled challenges in the move to a mid-engine architecture. Mid-engine history of the future Highlighting the many benefits of a century-old vehicle layout whose golden era is with today's performance cars.