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Automotive Engineering: April 2024

2024-04-04
eFuels: An Alternative to the Alternative Synthetic fuels promise low-carbon alternatives, but can they deliver? WCX 2024: Come for the AI, stay for the optimism AI top of mind at SAE's annual technical mobility conference. A Peek at Electrify America's Charging Station Future Twenty DC fast chargers and amenities are available, but the most important detail is that everything works. Full speed ahead for second-generation Indy autonomous racers Major hardware and software upgrades underpin the Indy Autonomous Challenge racecar for 2024, proving self-driving vehicle capabilities at triple-digit speeds.
Magazine

SAE Truck & Off-Highway Engineering: February 2024

2024-02-15
Hyliion shifts focus from propulsion to power generation Prime power and EV charging are two areas that can benefit from the Karno linear generator beginning later this year. Intensifying pursuit of autonomous trucks Daimler Truck and Torc have established a clear roadmap that brings SAE level 4 trucks to the U.S. market by 2027. Commercial-truck EV fleets slow to grow Even for the largest players, the underdeveloped charging ecosystem is hampering commercial-truck fleets' electrification efforts.
Magazine

SAE Truck & Off-Highway Engineering: December 2023

2023-12-14
Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.
Magazine

SAE Truck & Off-Highway Engineering: October 2023

2023-10-12
Fuel cells ready for commercial deployment GM Hydrotec boss says hydrogen fuel cells now are a viable zero-emissions choice for work trucks, other transportation modes. Battery chemistries for construction EVs NMC and LFP lithium-ion batteries find favor in different regions as OEMs move to electrify larger excavators and loaders. Betting big on LFP battery cells for electric CVs Accelera by Cummins, Daimler Truck and Paccar collaborate to establish a 21-GWh dedicated factory in the U.S. with technology partner EVE Energy.
Magazine

Aerospace & Defense Technology: May 2023

2023-05-11
How Electrification and Autonomy Can Unlock the Potential of Unmanned Ground Vehicles VITA 90: Small Form Factors for UAVs and Other Space Constrained Platforms 3D Scanning Provides Key Weapon for Aerospace and Defense Manufacturing New Approach to Viscosity Enables Complex Motions in Soft Robots Ghoul Tool: The Weapon-Mountable Counter UAS Transmitter Autonomous Surveillance Technologies Relating to Dismounted Soldiers The development of the autonomous applications for dismounted Soldier systems is paramount to defeating our adversaries, such as China and Russia, in future combat. A comprehensive literature re-view is necessary to assist in defining the best path forward. Robust MADER: Decentralized Multiagent Drone Trajectory Planner Communication delays can be catastrophic for multiagent systems. However, most existing state-of-the-art multiagent trajectory planners assume perfect communication and therefore lack a strategy to rectify this issue in real-world environments.
Magazine

Automotive Engineering: May Digital 2023

2023-05-01
Finding solutions for Sustainable Mobility SAE created its SMS team to help industry rethink itself as part of the new industrial revolution and the EV transition within it. Debarbonizing the EV battery supply chain Altering manufacturing processes and using a much higher percentage of low emission energy can help the battery industry get greener rapidly, according to a new McKinsey & Co. report. Europe's dust buster The pending Euro 7 vehicle-emissions regulations include a significant new sustainability wrinkle: first-ever restrictions for PM emissions from brakes. E-fueling for the future The development of carbon-neutral e-fuels enjoyed a major boost from European regulators, but production cost and scale remain issues. Fuels to transition the global legacy fleet The EV bandwagon has obscured potential solutions for decarbon-izing the enormous global ICE legacy fleet.
Magazine

SAE Truck & Off-Highway Engineering: April 2023

2023-04-13
Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.
Magazine

SAE Truck & Off-Highway Engineering: February 2023

2023-02-09
Virtual powertrain development Simulation is critical for efficient product development, but proper tool selection and efficient data management are keys to success. Blue Arc amps up for EV production Shyft Group's EV subsidiary is lighting the path for the electrification of last-mile delivery vehicles as well as mobile charging solutions. Increasing connectivity in construction Jobsites look to overcome challenges posed by mixed fleets and proprietary telematics to achieve "one-dashboard" vision and increased machine utilization.
Magazine

Aerospace & Defense Technology: February 2023

2023-02-09
Using an Open Architecture Approach to Military Avionics Can Embedded Electronics Components Meet the Demands of Hypersonic Missiles? CMOSS/CMFF Trades Interoperability for Free-Thinking Innovation Exploring High-Performance Applications for Distributed Transport Property Thermoelectrics Heterogeneous Integration and SiPs Benefit SWaP-C Reduction The Future of Automated Guided Vehicles for Aerospace and Defense Next-generation AGVs are already starting to deliver labor and cost savings for the U.S. defense industry, and the commercial aerospace sector is watching closely Deep Reinforcement Learning Achieves Multifunctional Morphing Airfoil Control Smooth camber morphing aircraft offer increased control authority and improved aerodynamic efficiency. Smart material actuators have become a popular driving force for shape changes, capable of adhering to weight and size constraints and allowing for simplicity in mechanical design.
Magazine

Automotive Engineering: February 2023

2023-02-02
Time for hydrogen No longer '20 years in the future,' hydrogen and fuel cells are a vital, high-growth solution for carbon reduction across the transportation and other industry sectors. Quicker pathways to reduce transportation's climate impact Reducing U.S. vehicle emissions will require policies that support a variety of alternatives to fossil-fuel-burning, non-hybrid vehicles. 'Perfect' should not be the enemy of 'good.' BMW reapproaches hydrogen Top engineers in Munich talk about the vital role of H2 fuel cells in the climate crusade as iX5 pilot-fleet production begins.
Magazine

Aerospace & Defense Technology: December 2022

2022-12-01
Why are Aerospace & Defense Companies Embracing Additive Manufacturing? Simplifying Power Design with Modular Architectures The Role of DevSecOps in Modern Edge Systems Making Machines Curious Designing Multi-Channel Microwave Radio Systems Using Optical Interconnects Solving Military Satellite, Radar and 5G Communications Challenges with GaN-on-SiC MMIC Power Amplifiers Advanced Airborne Defensive Laser for Incorporation on Strike Fighter Aircraft A technical and operational analysis of an airborne "hard-kill" Ytterbium fiber laser-based anti-missile system for use on strike fighters. Additive Manufacturing Utilizing a Novel In-Line Mixing System for Design of Functionally Graded Ceramic Composites Exploring the development of a direct ink writing system with multimaterial and in-line mixing capabilities for printing inks composed of high solids-loaded ceramic particulate suspensions.
Magazine

SAE Truck & Off-Highway Engineering: October 2022

2022-10-06
eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride
Magazine

Aerospace & Defense Technology: October 2022

2022-10-01
The Distributed Extreme Environment Drive System (DEEDS) What Is It? What Does it Do? How Does It Work? Using Virtual Reality to Improve Product Development Overcoming eVTOL's High-Power Connectivity Challenges Optimized Cutting Tools for Tomorrow's Sustainable Aircraft DC to DC Power Distribution in MilAero Applications Paving the Way for the Next Wireless Breakthroughs Solving Signal Interference Challenges in Aerospace and Defense Electronics In-situ Atmospheric Intelligence for Hybrid Power Grids: Volume 2 (Automated Data Flow Tests) To achieve battlespace dominance, energy flow characterizations of individual platforms and the aggregate battlespace must be developed to adapt and exploit the variable operating conditions.
Magazine

Automotive Engineering: October 2022

2022-10-01
Closing the loop on EV battery recycling Recycling battery materials is vital to the electric-vehicle future, but the way forward faces a host of hurdles. Unzipping the future of sustainable electronics In2Tec brings an innovative solution to the global e-waste problem. Keeping your silicon cool A Parker Chomerics expert shares real-world solutions for the heat-dissipation challenges in onboard electronics.
Magazine

Automotive Engineering: September 2022

2022-09-01
Chattanooga Power Haus Volkswagen sprints forward in the EV race by integrating battery test, production and EV assembly in the U.S. A materials lesson in Civics Honda's Indiana-based project leader shares insights on meeting all-new product challenges with the launch clock ticking - during COVID. From emissions tech to EV electronics Eberspaecher's Electronics unit is enabling big growth in EV and AV business.
Magazine

SAE Truck & Off-Highway Engineering: June 2022

2022-06-01
Paving the way for the hydrogen highway Experts at SAE WCX 2022 look beyond EVs to other systems that can garner net-zero capabilities. Electric mobile machines won't abandon hydraulics Bosch Rexroth executive stresses that electrification in off-highway applications must make optimum use of both next-gen electric and hydraulic technology. Aftermarket augments off-highway autonomous efforts Kontron and Intel experts explain how rugged, modular COM Express solutions reduce complexity and allow retrofit of autonomous systems on heavy mobile equipment. Solving the challenges of Megawatt chargers Littelfuse executive details an alternative technique for fast and efficient high-power charging of commercial electric vehicles. Supplier Directory Complete listing of industry suppliers categorized by technology area.
Magazine

Automotive Engineering: May 2022

2022-05-01
Honda airs it out Honda's aerodynamic and NVH development gets a breath of fresh air from its first full-scale wind tunnel in North America. Two-wheeled tech: The latest in motorcycle applications Drawing heavily from automotive advances, the latest in connectivity, safety and convenience are infiltrating the moto world. Nobium: magic metal for battery anodes? Increased cell capacity and rapid recharging in thermal extremes are potential benefits of electrode chemistries fortified by the humble element Nb. Editorial Reconsidering hybrids Supplier Eye Preparing for a lumpy EV transition SAE WCX 2022: ICE won't melt amid shift to EVs ICE life-extension: searching for more solutions Stellantis' Hurricane is coming Bringing back the hot hatch: 2023 Toyota GR Corolla 2022 Jeep Grand Cherokee plugs in Q&A Eunjoo Hopkins, vehicle synthesis manager for the 2022 Jeep Grand Cherokee 4xe, talks about meeting vehicle-integration "science goals" for the hybridized 2022 Grand Cherokee.
Magazine

Aerospace & Defense Technology: February 2022

2022-02-01
What system Designers Should Know About MOSA Standards Microtube Technology A Catalyst for Next-Gen Aerospace Thermal Control Space Industry Test Challenges Advancing Metrology at Mach Speed Drone Mounted Inspection Breaks Barriers for F-35 RF Technology Helps Connect Avionics Systems Using Open-Cavity Plastic Packages in Avionics Applications Electronic Prognostics - A Case Study Using Global Positioning System (GPS) Prognostic health management (PHM) of electronic systems presents challenges traditionally viewed as either insurmountable or not worth the cost of pursuit, but recent changes in weapons platform acquisition and support requirements has spurred renewed interest in electronics PHM, revealing possible applications, accessible data sources, and previously unexplored predictive techniques.
Magazine

Automotive Engineering: November/December 2021

2021-12-01
High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.
Magazine

SAE Truck & Off-Highway Engineering: August 2021

2021-08-05
Accelerating truck autonomy Platform-agnostic interfaces, field data analytics and smart diagnostics will help the commercial-vehicle industry reach SAE Level 4 and 5 operations sooner. Upswing in outsourced EV testing As testing for electric commercial-vehicle propulsion systems surges, Drive System Design is rushing to expand its testing capabilities in the U.S. to keep up with the demand. Global emissions regs demand differing engine strategies The best choice in emissions-reducing technology varies for the U.S. versus Europe and elsewhere, a Jacobs expert details. Precision ag aids sustainability Deere expert Deanna Kovar, a 2021 SAE COMVEC keynoter, provides her thoughts on the future of autonomy, computer vision and machine learning, data management and more.
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