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Once defined the relationship between the Starter Motor components and their functions, it is possible to develop a mathematical model capable to predict the Starter behavior during operation. One important aspect is the engagement system behavior. The development of a mathematical tool capable of predicting it is a valuable step in order to reduce the design time, cost and engineering efforts. A mathematical model, represented by differential equations, can be developed using physics laws, evaluating force balance and energy flow through the systems degrees of freedom. Another important physical aspect to be considered in this modeling is the impact conditions (particularly on the pinion and ring-gear contact). This work is a report of those equations application on available mathematical software and the resolution of those equations by Runge-Kutta's numerical integration method, in order to build an accessible engineering tool.

One traditional solution to start an internal combustion engine is the starter motor. Little has been changed in its operational dynamics and conception, even after several design optimization processes. This fact stems from the absence of application of an analysis tool capable of showing the existing relations between its subgroups and the functions performed. But, once that these relations are explained and the basics functions are revealed, it is possible to generate a group of new technical solutions to perform the same functions. In order to achieve this goal, the present work applied a Morphological Analysis on the group of functions that is necessary and sufficient for a starter motor. The analysis of the Morphological Field revealed the nowadays trend of technical solutions and some solutions that hasn't been explored yet.

One traditional solution to start an internal combustion engine is the starter motor. Since its conception little was changed in its operational dynamics, even after passing by several design optimization processes. This fact elapses from the absence of application of an analysis tool capable to express the existing relations between its subgroups and the functions that these play. The main goal of the present work is to get a complete mapping of all the functions, components and flows of information and energy, through the application of an existing methodology of analysis, known for “function structure technique”, on the described product. Therefore, this mapping will supply a better understanding of the product architecture. First of all, the composed system for the starter motor is divided hierarchically in subsystems according to the existing assemblies. The operation chain is then separated through static and dynamic inspections during its use in the combustion engine.