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Resistance Spot Welding is a manufacturing process widely used in several industrial segments, such as automotive, electronics, aerospace and others. It stands out from other welding processes, as it does not require addition material to join parts. This type of process needs to be robust and reliable in order to ensure the quality of the welded joint produced, as any variation in the quality of the weld point can affect the functionality and safety of the final product. The resistance spot welding process uses different technologies and operating sequences that depend on various characteristics, factors and parameters. The combinations and values of these allow for numerous possibilities, making their adjustments time-consuming, costly and exhaustive, so it is necessary to apply statistical techniques to optimize the process. In the literature, it is possible to find several statistical techniques for the optimization of the process.

Companies are gradually developing: 1) complex and/or highly integrated systems including vehicles (as satellites, airplanes, cars, etc.) or equipment (as computers, cell phones, no breaks, etc.) to use under 2) increasingly varied or inhospitable environments, and to survive under 3) increasingly long life cycles and unavoidable changes in staff & facilities & technologies. The overall decision to use (by time, cost, quality, of functions, services, etc.) such end systems under 2 require 4) high Dependability (Reliability, Maintainability, Availability, Correction, Safety, Security, etc.) of them. The overall survival in use (by health monitoring, housekeeping, retrofit, upgrade, etc.) of such end systems under 3 require 5) high Suportability (Maintainability, Adaptability, Availability, Robustness, etc.) of them coupled with the support systems.

Internet of Things (IoT) for real-time applications are demanding more and more high performance, precision, accuracy, modularity, integration, dependability and other attributes in a complex and/or highly integrated environment. Such systems need to provide coordination among the integrated components (e.g. sensors, computer, controller and networks) for enabling the application to take real-time measurements and to translate into controllable, observable and smart actions with strict timing requirements. Therefore, coordination and synchronization are required to ensure the controllable, observable and smart actions of real-time IoT systems. This paper shows the design issues about the coordination and synchronization in the internet of things applied to real-time applications. We also show the current coordination and synchronization techniques and their design issues when applied to IoT systems.

Control systems that can switch between control or plant modes have the advantage of being simpler to design than an equivalent system with a single mode. However, the transition between these modes can introduce steps or overshootings in the state variables, and this can degrade the performance or even damage the system. This is can be of extreme importance in fields such as aerospace and automobilistic, as the switching between manual and autopilot modes or the switching of gears In this work, we will use integral criteria in original ways, to determine a coefficient on the system which should optimize the trajectory of the control signal, during the switching between two modes. Effectively, each transition will be done by a subsystem specific for it, according to the selected criterion. The simulations will be made in MATRIXx, MatLab or both, using models chosen from aerospace or automobilistic fields.

Control systems that can switch between control modes have the advantage of being simpler to design than an equivalent system with a single mode. However, the transition between control modes can introduce steps or overshootings in the state variables, and this can degrade the performance or even damage the system. In this work, we will use integral criteria in an original way, to determine a coefficient on the system which should optimize the trajectory of the control signal, during the switching between two modes. Effectively, each transition will be done by a subsystem specific for it, according to the selected criterion. The simulations will be made in MATRIXx, using as models the system of control of attitude of the Multimission Platform, and a system which keeps the synchrony between two induction motors.

With the growing complexity and integration of systems as satellites, automobiles, aircrafts, turbines, power controls and traffic controls, as prescribed by SAE-ARP-4754A Standard, the time de-synchronization can cause serious or even catastrophic failures. Time synchronization is a very important aspect to achieve high performance, reliability and determinism in networked control systems. Such systems operate in a real time distributed environment which frequently requires a consistent time view among different devices, levels and granularities. So, to guarantee high performance, reliability and determinism it is required a performance evaluation of time synchronization of the overall system. This time synchronization performance evaluation can be done in different ways, as experiments and/or model and simulation.

Current systems such as satellites, aircrafts, automobiles, turbines, power controls and traffic controls are becoming increasingly complex and/or highly integrated as prescribed by the SAE-ARP-4754a Standard. Such systems operate in a real time distributed environment which frequently requires a common knowledge of time among different devices, levels and granularities. So, temporal correctness is mostly needed, besides logical correctness. It can be achieved by hardware clocks and devices, software clocks and algorithms, or both, to avoid or tolerate, within appropriate margins, the time faults or failures that may occur in aerospace and automotive systems. This paper presents an overview of clock synchronization algorithms and their uses in aerospace and automotive systems. It is based on a review of the literature, discussion and comparison of some clock synchronization algorithms with different policies.

Modeling and Simulation (M&S) of dynamic systems based on computers is a multidisciplinary field that involves several knowledge areas and tools, and is broadly used in all development areas of space industry such as rocket and satellite design and construction. Once space systems are divided into several subsystems for ease of engineering, their models are divided the same way for the same reason. Such models may be done using different computational tools that are based on either physical flows, informational flows, or hybrid flows, depending on the subsystem nature. This is specially true for a satellite propulsion subsystem, and its physical (volume, mass, energy, enthalpy, entropy, linear momentum, etc.) flows. This paper presents the modeling and simulation of a satellite propulsion subsystem by physical and signal flows. To accomplish this task, two different computational tools were used: AMESim and MatLab.

The Multimission Platform (MMP) is a generic service module currently in Project at INPE. In the 2001 version, its control system can be switched between nine main Operation Modes and other submodes, according to information from satellite sensors and ground commands. The Nominal Mode stabilizes the MMP in three axes and takes it to a nominal attitude, using three reaction wheels. Each wheel has coarse and fine acquisition submodes. The use of multiple modes of control for specific situations frequently is simpler than projecting a single controller for all cases. However, besides being harder to warrant its general stability, the mere switching between these submodes generates bumps, which can reduce the performance and even damage the actuator or plant. In this work, we present an application of diverse methods to smooth the transition between control submodes of the Nominal Mode of the MMP.

In critical real-time computer systems, whether aircraft, automotive and industrial products it is very common the use of a fixed priority scheduler. The fixed priority scheduler has shown a good performance in control applications even in different applications where it was adopted. But nowadays, to go forward with the technology, be it in hardware and software, schedulers with dynamic priority can be a better alternative in certain situations. The present work aims to show that a variable priority scheduler can improve the performance of a control system obtained with a fixed priority scheduler, even when it was bad conditioned. This study is based on a four motor position control system. For this, the study will make use of a specialized simulation tool. In the future, we intend to extend this study to schedulers that use random and sporadic tasks.

The architecture is a concept very broad and important that is directly connected to the realization of a system. It defines what the system is capable of doing, how it accomplishes its mission and how the system is. Currently, the development of system architectures is considered a domain of knowledge where science meets art. In some specific areas, the methods on the development of system architectures are already well formalized. However, when analyzing the evaluation of system architectures such as those for multi-domain control systems, it is clear that there is still much room for rationalization. In these cases, the search for new methods for the evaluation of system architectures is currently in the state of art. In this work we discuss methods used in the verification and validation of control systems architectures of cyber-physical systems based on models and systems metrics.

Currently, the use of Global Navigation Satellite Systems-GNSS has been widely disseminated for the most different applications, from the aeronautical navigation to the car traffic system, being the Global Positioning System-GPS the most used system for such objectives. New applications of such systems have presented more demanding requirements in terms of precision for the position and velocity provided by these systems. Some solutions, as the precision augmentation systems based on satellite or ground improve the precision of the position and velocity estimates. However, the sampling rate of these systems is not substantially improved. Therefore, it constitutes a major limitation of such systems for the position and velocity estimates during high acceleration transients. On other hand, Inertial Navigation Systems- INSs present superior performance under these circumstances.

Many control systems switch between control modes according to necessity. That is often simpler than designing a full control to all situations. However, this creates new problems, as determining the composed system stability and the transient during switching. The latter, while temporary, may introduce overshooting that degrade performance and damage the plant. This is particularly true for the MultiMission Platform (MMP), a generic service module currently under design at INPE. Its control system can be switched among nine main Modes of Operation and other submodes, according to ground command or information coming from the control system, mainly alarms. It can acquire one and three axis stabilization in generic attitudes, with actuators including magnetotorquers, thrusters and reaction wheels.

Systems such as satellites, aircrafts, automobiles and air traffic controls are becoming increasingly complex and highly integrated, as prescribed by the SAE ARP 4754 Standard. They integrate many technologies and they work in very demanding environments, sometimes with little or no maintenance, due to the severe conditions of operation. To survive such harsh operating conditions, they require very high levels of reliability, to be reached by a diversity of approaches, processes, components, etc. By their turn, the processes of analysis and decision making shall be improved progressively, as experience accumulates and suggests modifications. Most of this can be translated in models. According to this philosophy, in this work, we discuss the use of Model Based Reliability for improving the results of the Reliability Analysis and FMEA/FMECA of a satellite program, as those conducted at the National Institute for Space Research-INPE, since 1979.

A major trend in modern aerospace and automotive systems is to integrate computing, communication and control into different levels of the vehicle and/or its supervision. A well-fitted architecture adopted by this trend is the common bus network architecture. A Networked Control System (NCS) is called when the control loop is closed through a communication network. The presence of this communication network introduces new characteristics that must be considered at the design time of a control system. This work, still in development, focuses on a worst case formula for a communication (TDMA) plus computation (RMS) on a NCS. This formula, in a first instance, agrees with the simulated cases under the hypotheses and conditions when the NCS is composed by 1 actuator - 1 sensor and when is composed by 2 actuators - 2 sensors. In the future, we intend to generalize this formula and extend this study to NCS that uses other communication protocols or others computer schedulers.

This work presents the analysis, design and simulation of the reconfigurable control architecture for the contingency mode of the MultiMission Platform (MMP). The MMP is a generic service module currently under design at INPE. Its control system can be switched among nine main Modes of Operation and other Sub-Modes, according to ground command or information coming from the control system, mainly alarms. The implementation followed the specifications when they were found, otherwise it was designed. They cover operations from detumbling after launcher separation and solar acquisition, to achieving payload nominal attitude and orbital corrections maneuvers. The manager block of the control system was implemented as a finite state machine. The tests are based in simulations with the MatriX/SystemBuild software. They focused mainly on the worst cases that the satellite is supposed to endure in its mission, be it during modes or transitions between modes and submodes.

Complex systems such as satellites, aircrafts, automobiles and air traffic controls are becoming increasingly complex and highly integrated as prescribed by the SAE ARP 4754 Standard. They integrate many technologies and they work in very demanding environments sometimes with little or no maintenance due to the severe conditions of operation. To survive such harsh operating conditions, they require very high levels of reliability, to be reached by a diversity of approaches, processes, components, etc. By their turn, the processes of analysis and decision making shall be improved progressively, as experience accumulates and suggests modifications and adaptations. According to this philosophy, in this work, we discuss a proposal for improving the results of the Reliability Analysis and FMEA/FMECA of the CBERS Satellite Program, conducted at the National Institute for Space Research-INPE, since 1987.

One challenge that the space, aeronautical and automotive industries are facing today is the fast growing number of vehicles versus the slowly growing number of useful orbits, routes, and speedways. Furthermore, the adoption of “free-flight”, “speed-drive”, etc. policies in the near future will only aggravate it. All these factors increase the risk of collisions and the frequency of deviation maneuvers to avoid them. But they also create the opportunity to devise policies to mitigate such problems, including algorithms to propagate the uncertainties in vehicle motions and to predict the risk of their collisions. This work discusses the development and simulation of an algorithm for the propagation of navigation uncertainties in the trajectory of aerospace vehicles, to minimize the risk of collisions. The scenario of Satellites Formation Flying shall be used for the simulations, with focus on the prediction of the collision probability.

The purpose of this work is Fault Detection and Diagnosis (FDD) on a Knock Sensor because some of the modern petrol engines operate on the efficient four-stroke cycle, where each cylinder of the engine contains an intake and exhaust poppet valve that is operated at the appropriate time. The ECM (Engine Control Module) uses the Knock Sensor signal to control timing. The Knock Sensor detects engine knock and sends voltage signal to the ECM. These signals can be sufficient to detect abnormal combustion, like ‘spark knock’ and ‘surface ignition’. Engine knock occurs within a specified range. The Knock Sensor, located in the engine block, cylinder head, or intake manifold is tuned to detect that frequency, which motivates the use of signal models for detection. But this sensor is a wide-band accelerometer of the piezoelectric type too. Analogy with a general seismic mass system is possible since it is a general damped second order vibrating system which is forced into oscillatory motion.

This paper presents the automatic code generation process of the academic design of an Attitude Control System (ACS) for the Multi-Mission Platform (MMP). The MMP is a three axis stabilized artificial satellite now under development at the National Institute for Space Research (INPE). Such design applied some software engineering concepts as: 1)visual modeling; 2)automatic code generation; 3)automatic code migration; 4)soft real time simulation; and 5)hard real time simulation. A block diagram based modeling and a virtual time simulation of the MMP ACS in its nominal operational mode were built in the MatrixX 7.1 environment satisfying the three axis pointing and stabilization requirements. After that, its AutoCode module was used to generate C ANSI code representing the block diagram model. Four operating systems were used for code migration: 1)Windows 2000; 2)Mandrake Linux 10.1; 3)RedHawk Linux 2.1; and 4)RTEMS 4.6.2.