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Technical Paper

Evaluation of the Impact of Driving Cycle on the Fuel Consumption of Commercial Vehicles

2022-08-30
2022-01-1106
The conditions of vehicle use are among the most important factors affecting the fuel consumption. Such conditions may include payload, type of duty cycle, traffic density, number of stops and starts, type of pavement, and use of auxiliary systems. Transport companies are interested in results from experiments reproducing similar operational conditions to help them understand and quantify the impact of duty cycles on fuel economy and operating costs. The goal of this study was to evaluate the effect of driving cycle on fuel efficiency. The fuel consumption measurement methodology was based on the protocols described in SAE J1321 Fuel Consumption Test Procedure - Type II and SAE J1526 Fuel Consumption Test Procedure (Engineering Method). The tests were conducted with various vehicles under different test conditions. Several duty cycles were replicated on the track, such as a local delivery, regional transport, long-distance constant speed, and stop-and-go cycles.
Technical Paper

Evaluation of the Effect of Ambient Conditions on the Fuel Consumption of Commercial Vehicles

2022-03-29
2022-01-0528
Commercial fleets are interested in results from experiments conducted in real operational conditions to help them quantify and understand the impact of environmental factors on fuel economy and operating costs. The goal of this study was to measure through controlled track testing and operational testing the effects of environmental conditions, particularly ambient temperature, and air density, on fuel consumption. Extensive track testing based on the SAE J1321 Fuel Consumption Test Procedure - Type II protocol with various vehicles under different test conditions showed a decrease in fuel efficiency of up to 12% for an air density variation of 7% and an ambient temperature variation of 30 °F (17 °C). Data from various and extensive operational tests were also analyzed, specifically from tests conducted using several groups of medium and heavy-duty vehicles involved in regional, local, urban transport and pick-up and delivery.
Technical Paper

Evaluation of Engine Programming to Reduce Fuel Consumption

2018-09-10
2018-01-1757
The goal of this study was to evaluate the potential for reducing fuel consumption of heavy-duty vehicles by modifying their engine power ratings through programming of their engine electronic control units. This paper summarizes the activities, observations, and results obtained from tests conducted on a test track to compare default settings with those optimized for potential economic gains and improved performance. Tests for long-distance and regional transport operations were conducted at constant speed. Results from these tests showed considerable fuel savings, of approximately 7%, when the engine power rating was reduced from 450 hp to 400 hp and speed from 105 km/h to 98 km/h. In these tests, the dynamic performance of the vehicles was not affected by the reduction in power.
Technical Paper

Comparison of Dynamic Performance and Fuel Consumption of Direct-drive and Overdrive Transmission Tractors

2016-09-27
2016-01-8019
The main objective of this project was to compare the fuel consumption and dynamic performances of direct-drive and overdrive transmission tractors. Fuel consumption was evaluated at constant high speed and on various road profiles, while the dynamic performance was assessed on various road profiles only. The SAE Fuel Consumption Test Procedure (J1526) was used for constant high speed fuel consumption track test evaluations. The direct-drive transmission tractor consumed less than the overdrive transmission tractor, even though it was heavier. The testing on various road profiles was conducted using a towing dynamometer, for comparing the dynamic capability of the tractors when simulating the same towing load on two hilly road profiles: the Townes Pass path (in the Rocky Mountains) and the Saguenay path (in the Saguenay region of Quebec). Each tractor was to haul the set load along the given path while trying to attain 90 km/h speed.
Journal Article

The Impact of Lift Axles on Fuel Economy and GHG Emissions Reduction

2015-09-29
2015-01-2874
Using lift axles enables fleet to increase the load capacity of a vehicle, eliminating the need for multiple trips, thus reducing operational costs. In a project to assess the potential of reducing fuel consumption and greenhouse gas (GHG) emissions by lifting axles on unloaded semi-trailers, lift axle regulations in various jurisdictions and the studies that led to these regulations were analyzed. The SAE Fuel Consumption Test Procedures Type II (J1321) was used for fuel consumption track test evaluations. The tests were conducted on unloaded two-axle van semi-trailers, four-axle van semitrailers, and B-trains, and resulted in fuel savings of 1.3% to 4.8%, depending on vehicle configuration and the number of axles lifted during the test.
Journal Article

The Impact of Design, Position and Combination of Aerodynamic Devices on Drag and Fuel Consumption

2015-09-29
2015-01-2894
The performance of several aerodynamic technologies and approaches, such as trailer skirts, trailer boat tails, gap reduction, was evaluated using track testing, model wind tunnel testing, and CFD simulation, in order to assess the influence of the design, position and combination of various aerodynamic devices. The track test procedure followed the SAE J1321 SAE Fuel Consumption Test Procedure - Type II. Scale model wind tunnel tests were conducted to have direct performance comparisons among several possible configurations. The wind tunnel tests were conducted on a 1/8 scale model of a tractor in combination with a 53-foot semi-trailer. Among others, the wind tunnel tests and CFD simulations confirmed the influences of trailer skirts' length observed during the track tests and that the wider skirt closer to the ground offer better results. The differences in the shape, dimensions and position of rear deflectors and trailer skirts on the trailer are reflected in the test results.
Journal Article

Comparison of Fuel Efficiency and Traction Performances of 6 × 4 and 6 × 2 Class 8 Tractors

2014-09-30
2014-01-2358
The objective of this project was to compare the fuel consumption and traction performances of 6 × 2 and 6 × 4 Class 8 tractors. Two approaches have been considered: evaluation of 6 × 2 tractors, modified from 6 × 4 tractors, and evaluation of OEM 6 × 2 tractors. Compared to the 6 × 4 tractors, which are equipped with a rear tandem with both drive axles, the 6 × 2 tractors have a rear tandem axle with one drive axle, and one non-drive axle, also called dead axle. The 6 × 2 tractor configurations are available from the majority of Class 8 tractor manufacturers. The SAE Fuel Consumption Test Procedures Type II (J1321) and Type III (J1526) were used for fuel consumption track test evaluations. Traction performances were assessed using pull sled tests to compare pulling distance, maximum speed, and acceleration when pulling the same set sled on similar surface.
Technical Paper

Trailer Aerodynamic Technologies Wind Tunnel Testing Compared to Track Test Results

2013-11-27
2013-01-2822
The performance of several aerodynamic technologies, such as trailer skirts, vortex generators, and aerodynamic van trailer obtained from model wind tunnel testing were compared with track test results. Wind tunnel tests were conducted on 1/8, 1/15 or 1/24 scale models of a tractor in combination with 53-foot semi-trailer. The tests consisted of two phases: setting the initial baseline, and component testing of various configurations. The SAE Fuel Consumption Test Procedures Type II and Type III were used for track test evaluations. The differences between the track and wind tunnel test results are in some cases explained directly by the some differences between the real scale device and the model. In other situations, the variability and realism of tract testing explain the differences. The wind tunnel results were closer to the track test results for 1/8 scale models than for smaller scale models.
Journal Article

Development of a Fuel Consumption Test Procedure for Refrigeration Units

2012-09-24
2012-01-2060
This project's objective was the development of a test procedure to evaluate the impact of the refrigerated van box on the fuel consumption of the refrigeration unit. The scope of the project included a review of the test procedures, the development of a testing methodology for measuring the fuel consumption of the refrigeration unit on a specific duty cycle, and testing with a view to validating the methodology. Road and track tests are subject to variations in conditions, and controlling or accounting for these variables as much as possible is an important part of ensuring accurate results. However, when testing a refrigerated van on the track or on the road, it is very difficult to eliminate variable external influences and to isolate the particular influence of the refrigerated van on the refrigeration unit's fuel consumption. For this reason, tests were conducted in an environmental chamber in controlled temperature and humidity conditions.
Technical Paper

Development of a Fuel Consumption Test Procedure for Representative Urban Duty Cycles

2011-09-13
2011-01-2291
This project's objective was the development of an on-road vehicle fuel consumption test procedure for representative stop-and-go urban duty cycles. The scope of the project included a review of existing stop-and-go urban duty cycles, the development of a track testing methodology for measuring the fuel consumption on stop-and-go urban duty cycles, and testing with a view to the validation of the methodology. Literature review analyzed several transport activities to determine specific stop-and-go urban duty cycles, such as pick-up and delivery operations, refuse collection, bus transport, and utility and service operation. It was found that driving cycles should be easy enough to recreate and replicate on the test track and should be representative of application driving patterns. The cycles should be adapted for fuel economy testing, and geometric cycles are easier to follow than the cycles based on actual drive traces.
Journal Article

Feasibility Study of a Heavy-duty Tractor - Motorized Semi-trailer Hybrid Electric Combination

2010-10-05
2010-01-1932
The objective of this study was to evaluate the concept of a heavy-duty tractor - motorized semi-trailer hybrid electric combination, which would have electric drive axles on the semi-trailer. The scope of the project included an analysis of the general concept of a power-driven semi-trailer, the positioning of the concept of the heavy-duty tractor - motorized semi-trailer hybrid electric combination in the general context of the technology, and the evaluation of the applicability of the concept for different duty cycles. Several transport activities were analyzed to determine specific duty cycles for heavy-duty vehicles: highway line haul and regional haul, construction haul, and off-highway hauling of raw materials, such as forestry transport with Class 8 and off-highway tractor-trailer combinations.
Technical Paper

Evaluation of Tractor-Trailer Rolling Resistance Reducing Measures

2010-10-05
2010-01-1917
This study aimed to evaluate several rolling resistance reduction measures applicable to class 8 tractor-trailer combinations. Two methods have been employed: fuel consumption tests according to the SAE J1321 Joint TMC/SAE Fuel Consumption Test Procedure - Type II, and long-term operational observations using control and test vehicles monitored throughout baseline and test periods. One way to reduce the rolling resistance is to use wide-base tires: two different Type II fuel consumption tests revealed a more than 9 % improvement in fuel economy for a tractor-trailer combination equipped with wide-base tires. Long-term operational observation assessed the use of single wide-base tires on two 8-axle B-train tractor-trailer combinations. The results showed an average 5.11% fuel improvement and an average 4.37% energy intensity improvement. Other tests compared single-wide base tires with different tread patterns and tire compounds.
Journal Article

Fuel Consumption Track Tests for Tractor-Trailer Fuel Saving Technologies

2009-10-06
2009-01-2891
The objective of the project was to conduct controlled test-track studies of solutions for achieving higher fuel efficiency and lower greenhouse gas emissions in the trucking industry. Using vehicles from five Canadian fleets, technologies from 12 suppliers were chosen for testing, including aerodynamic devices and low rolling resistance tires. The participating fleets also decided to conduct tests for evaluating the impact on fuel consumption of vehicle speed, close-following between vehicles, and lifting trailer axles on unloaded B-trains. Other tests targeted comparisons between trans-container road-trains and van semi-trailers road-trains, between curtain-sided semi-trailers, trans-containers and van semi-trailers, and between tractors pulling logging semi-trailers loaded with tree-length wood and short wood. The impact of a heavy-duty bumper on fuel consumption and the influence of B5 biodiesel blend on fuel consumption were also assessed.
Technical Paper

Performance Evaluation of Heavy-Duty Vehicles Equipped with Automatic Transmissions and Powertrain Adaptive Systems in Forestry Transportation

2007-10-30
2007-01-4212
The purpose of this study was to evaluate automatic transmissions in a forestry context by comparing their performance with that of standard manual transmissions, and assessing the possibility of improving fuel efficiency by adapting the engine and automatic transmission performances to the vehicle's load. Long-haul test results showed that during the test day, the degradation in driver performance with the manual transmission truck translated into a 2.9% relative increase in fuel consumption when compared with the automatic transmission truck. The fleet data assessment indicated no obvious difference in fuel consumption between the performance of automatic transmissions and manual transmissions. One system for adapting engine performance to vehicle load uses an onboard weigh scale to determine the load status of the vehicle.
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