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Technical Paper

Real World Emissions Analysis Using Sensor-based Emissions Measurement System for Light-duty Direct-Injection Gasoline Vehicle

2022-03-29
2022-01-0572
In recent years, particulate matter (PM) emitted from direct-injection gasoline vehicles is becoming an increasingly concerning problem. In addition, it is often reported that ammonia (NH3) is emitted from gasoline vehicles equipped with a three-way catalyst. These emissions might be largely emitted especially when driving in on-road driving conditions. In this study, we investigated the emissions, NOx, NH3, and PM/PN (particulate number) of a light-duty direct-injection gasoline vehicle when driving on actual roads. Using a small direct-injection gasoline vehicle equipped with a three-way catalyst, experiment was conducted 8 times on the same route, and these emissions were measured. In this study, vehicle specific power (VSP) was introduced, which can be calculated using vehicle parameters, vehicle speed, and road gradient. The effects of parameters acquired through on-board diagnostics (OBD) port and VSP on emissions were investigated.
Technical Paper

Investigation on Effect of Offset Orifice Nozzle on Diesel Combustion Characteristics

2020-09-15
2020-01-2038
Compression ignition engines provide superior thermal efficiency over other internal combustion engines. Unfortunately the combustion process is diffusive combustion, meaning a lot of fuel is impinged the on the piston and cylinder wall. This creates cooling loss coupled with smoke, CO and THC. Minimization of the nozzle orifice diameter is a simple method widely used to shorten spray penetration. However, decreasing the nozzle orifice diameter also decreases fuel flow rate resulting in a prolonged injection and combustion process and reducing thermal efficiency. An offset orifice nozzle causes less fuel impingement by shorter fuel spray penetration without significant reduction of fuel flow rate. The offset orifice nozzle was made by shifting its alignment from the center of the sac to the edge of the sac following the swirl direction. A counterbore design was applied to maintain constant orifice length.
Technical Paper

Real-World Emission Analysis Methods Using Sensor-Based Emission Measurement System

2020-04-14
2020-01-0381
Every year, exhaust gas regulations are getting stricter with the intention to solve the average air pollution problem, however, local roadside pollution is still a pressing issue. In order to solve this local roadside pollution problem, it is necessary to evaluate and/or predict “where” and “how much” pollutants such as NOx are emitted. To predict the local roadside pollution, it is necessary to collect emissions data from various kinds of vehicles driving on real-world and analyze them. In recent years, Real Driving Emission regulations using PEMS (Portable Emission Measurement System) have been introduced mainly in Europe. A typical PEMS configuration can weigh close to 100 kg however, and its weight affects the driving conditions of vehicles running on actual roads. In this study, we focused on the analysis of real-world emissions using SEMS (Sensor-based Emission Measurement System).
Journal Article

Combustion Characteristic of Offset Orifice Nozzle under Multi Pulse Ultrahigh Pressure Injection and PCCI Combustion Conditions

2020-01-24
2019-32-0522
CI engines provide higher thermal efficiency compared to other internal combustion engines. On the other hand large amounts of smoke and NOx are produced during combustion. Smoke and NOx can be reduced by applying Premixed Charge Compression Ignition (PCCI) combustion. Unfortunately, the problems of PCCI combustion include unstable start of combustion and limited operating range. The multi-pulse ultrahigh pressure injection allows fuel to control PCCI combustion. The objective of offset orifice nozzle is to improve mixture formation and shorten spray penetration in order to increase thermal efficiency and control PCCI combustion. The offset orifice nozzle was designed by shift orifice aliment from into the sac center to edge of sac follow swirl direction. Counter bore design was applied to offset orifice nozzle in order to keep the constant orifice length as standard nozzle.
Technical Paper

Research of Fuel Components to Expand lean-limit in Super lean-burn condition

2019-12-19
2019-01-2257
The thermal efficiency of internal combustion engines can be improved dramatically with the right combination of engine technology and fuel technology. Super lean-burn technology is attracting attention as a means of boosting thermal efficiency. However, there is a limit to how lean a fuel-air mixture can be before combustion becomes unstable or misfire occurs. The authors evaluated the effects of various chemical compositions on the lean limit under super lean-burn conditions. By changing the composition of the fuel, it was possible to achieve excess air ratios of over 2.0, resulting in high thermal efficiency.
Technical Paper

Investigation on Premixed Charge Compression Ignition Combustion Control Using Multi Pulse Ultrahigh Pressure Injection

2019-04-02
2019-01-1155
Compression ignition (CI) engines provide higher thermal efficiency compared to other internal combustion engines although large amounts of NOx and soot are produced during combustion. NOx and soot emissions can be reduced by using Premixed Charge Compression Ignition (PCCI) combustion. However, the problems of PCCI combustion include limited operating range, unstable start of combustion and an increase in combustion noise. The multi-pulse ultrahigh pressure injection allows fuel to be injected near TDC, improving mixture formation and enhancing the possibility to extend the operating range of PCCI combustion. The objective of this paper is to control and extend the operating range of PCCI combustion using multi-pulse ultrahigh pressure injection. This has not been studied before. Combustion characteristics were investigated using apparent rate of heat release analysis, heat balance analysis, exhaust emission measurement and soot concentration measurement.
Technical Paper

A Cycle-to-Cycle Variation Extraction Method for Flow Field Analysis in SI IC Engines Based on Turbulence Scales

2019-01-15
2019-01-0042
To adhere to stringent environmental regulations, SI (spark ignition) engines are required to achieve higher thermal efficiency. In recent years, EGR (exhaust gas recirculation) systems and lean-burn operation has been recognized as key technologies. Under such operating conditions, reducing CCV (cycle-to-cycle variation) in combustion is critical to the enhancement of overall engine performance. Flow-field CCV is one of the considerable factors affecting combustion in engines. Conventionally, in research on flow fields in SI engines, the ensemble average is used to separate the measured velocity field into a mean component and a fluctuation component, the latter of which contains a CCV component and a turbulent component. To extract the CCV of the flow field, previous studies employed spatial filter, temporal filter, and POD (proper orthogonal decomposition) methods.
Technical Paper

Effect of Temperature-Pressure Time History on Auto-Ignition Delay of Air-Fuel Mixture

2018-09-10
2018-01-1799
When the compression ratio of the spark ignition engine is set high as a method of improving the fuel efficiency of passenger cars, it is often combined with the direct fuel injection system for knock mitigation. In port injection, there are also situations where the fuel is guided into the cylinder while the vaporization is insufficient, especially at the cold start. If the fuel is introduced into the cylinder in a liquid state, the temperature in the cylinder will change due to sensible heat and latent heat of the fuel during vaporization. Further, if the fuel is unevenly distributed in the cylinder, the effect of the specific heat is added, and the local temperature difference is expanded through the compression process. In this research, an experiment was conducted using a rapid compression machine for the purpose of discussing the effect of the temperature-pressure time history of fuel on ignition delay time.
Technical Paper

Effects of Spark Discharge Characteristic on Cycle-to-Cycle Variations of Combustion for Lean SI Operation with High Tumble Flow

2017-11-05
2017-32-0111
It has been shown that lean burn is effective for improving the thermal efficiency of gasoline SI engines. This happens because the reduction of heat loss by decrease of flame temperature. On the other hand, the fuel dilution of the premixed gas makes the combustion speed low, and cycle-to-cycle variations of combustion are increased by excessive dilution, it is difficult to increase the thermal efficiency of the gasoline SI engine. Influence of ignition by spark discharge is considered as a factor of combustion variation, and it is necessary to understand the effects of spark discharge characteristics on the lean combustion process. Spark discharge in the SI engines supplies energy to the premixed-gas via a discharge channel in the spark plug gap which ignites the premixed-gas. The discharge channel is elongated by in-cylinder gas flow and its behavior varies in each cycles.
Technical Paper

The Effect of Fuel Composition on Ignition Delay and Knocking in Lean Burn SI Engine

2017-11-05
2017-32-0112
Super lean burn technology is conceived as one of methods for improving the thermal efficiency of SI engines[1][2]. For lean burn, reduction of heat loss and the due to decrease in flame temperature can be expected. However, as the premixed gas dilutes, the combustion speed decreases, so the combustion fluctuation between cycles increases. Also, to improve the thermal efficiency, the ignition timing is advanced to advance the combustion phase. However, when the combustion phase is excessively advanced, knocking occurs, which hinders the improvement of thermal efficiency. Knocking is a phenomenon in which unburned gas in a combustion chamber compressed by a piston and combustion gas suffer compression auto-ignition. It is necessary to avoid knocking because the amplitude of the large pressure wave may cause noise and damage to the engine. Also, knocking is not a steady phenomenon but a phenomenon that fluctuates from cycle to cycle.
Technical Paper

Investigation of Cycle-to-Cycle Variation of Turbulent Flow in a High-Tumble SI Engine

2017-10-08
2017-01-2210
The thermal efficiency of a spark-ignition (SI) engine must be improved to reduce both environmental load and fuel consumption. Although lean SI engine operation can strongly improve thermal efficiency relative to that of stoichiometric SI operation, the cycle-to-cycle variation (CCV) of combustion increases with the air dilution level. Combustion CCV is caused by CCVs of many factors, such as EGR, spark energy, air-fuel ratio, and in-cylinder flow structure related to engine speed. This study focuses on flow structures, especially the influence of a tumble structure on flow fluctuation intensity near ignition timing. We measured the flow field at the vertical center cross section of an optically accessible high-tumble flow engine using time-resolved particle image velocimetry. There are many factors considered to be sources of CCV, we analyzed three factors: the intake jet distribution, distribution of vortex core position and trajectory of the fluid particle near the spark plug.
Technical Paper

Combined Effects of Spark Discharge Pattern and Tumble Level on Cycle-to-Cycle Variations of Combustion at Lean Limits of SI Engine Operation

2017-03-28
2017-01-0677
Improving the thermal efficiency of spark ignition (SI) engine is strongly required due to its widespread use but considerably less efficiency than that of compression ignition (CI) engine. Although lean SI engine operation can offer substantial improvements of the thermal efficiency relative to that of traditional stoichiometric SI operation, the cycle-to-cycle variations of combustion increases with the level of air dilution, and becomes unacceptable. To improve the stability of lean operation, this study examines the effects of spark discharge pattern and tumble level on cycle-to-cycle variations of combustion at lean limits. The spark discharge pattern was altered by a custom inductive ignition system using ten spark coils and the tumble level was increased by a custom adapter installed in the intake port (tumble adapter).
Technical Paper

Effect of Heat Release Pattern of Flame during Propagation on Auto-Ignition Process of End-Gas

2016-04-05
2016-01-0701
Knock is a factor hindering enhancement of the thermal efficiency of spark ignition engines, and is an unsteady phenomenon that does not necessarily occur each cycle. In addition, the heat release history of the flame also fluctuates from cycle to cycle, and the auto-ignition process of the unburned mixture (end-gas), compressed by the global increase in pressure due to release of chemical energy, is affected by this fluctuation. Regarding auto-ignition of the end-gas, which can be the origin of knock, this study focused on the fluctuation of the flame heat release pattern, and used a zero-dimensional (0D) detailed chemical reaction calculation in an attempt to analyze and examine the consequence on the end-gas compression and auto-ignition process of changes in the i) start of combustion, ii) combustion duration and iii) center of heat release of the flame.
Technical Paper

An Investigation of the Effects of Fuel Concentration Inhomogeneity on HCCI Combustion -Fuel Concentration of Pre-Mixture Using LIF measurement-

2015-09-01
2015-01-1788
HCCI (Homogeneous Charge Compression Ignition) engine has a problem which causes knocking when the maximum PRR (Pressure Rise Rate) reaches a certain level because it takes the form of combustion of simultaneous multi-point ignition by compression of the air-fuel pre-mixture. This study focused on stratified charge of fuel in combustion chamber. This method disperses the timing of local ignition. The distribution of fuel concentration is measured by using LIF (Laser Induced Fluorescence). As a result, the maximum PRR is reduced by stratified charge of fuel. In addition, it is confirmed that the dispersion of combustion timing depends on the dispersion of fuel concentration.
Technical Paper

Numerical Assessment of Controlling the Interval between Two Heat-Release Peaks for Noise Reduction in Split-injection PCCI Combustion

2015-09-01
2015-01-1851
In PCCI combustion with multiple injections, the mechanism having two heat release peaks which has a favorable characteristic of reducing noise is studied using numerical tool of single- and also multi-zone model of CHEMKIN PRO. In the present investigation, the physical issues, such as variations in the equivalent ratio and temperature caused by the fuel injection are simplified first so that the key issues of chemical reaction occurred in the combustion chamber can be extracted and are discussed in detail. The results show that the interval of two heat-release peaks can be controlled and as the number of zones of the calculation increases, the change in the timing of a heat release peak is increased but over three-zones, it is not affected any more. This indicates that to study about complex diesel combustion phenomena, three-to four-zone model shall give sufficiently accurate results.
Technical Paper

Numerical Investigation of a Potential of Dedicated EGR System for Increasing Thermal Efficiency of SI Engines Fueled with Methane and Propane

2015-09-01
2015-01-1883
This study tried to find a potential of dedicated EGR (d-EGR) system added to the four-cylinder spark ignition (SI) engine to decrease heat loss (Qheatloss) and improve thermal efficiency (ηth). Test fuels were chosen by methane and propane. PREMIX code in CHEMKIN-PRO was employed to calculate laminar burning velocity (SL) and flame temperature (Tf). Wiebe function and Wocshni's heat transfer coefficient were considered to calculate ηth. The results show that the d-EGR system increased ηth and it was higher than that of stoichiometric combustion of conventional SI engines due to the low Tf and fast SL.
Technical Paper

Examination of Discrete Dynamics Model for Diesel Combustion and Model-Based Feedback Control System (Second Report)

2015-09-01
2015-01-1848
The dynamics model and model-based controller (LQG servo controller) have been constructed to improve performance of diesel engine in transient condition. The input parameters of the model are fuel quantity of main injection, timing of main injection, fuel quantity of pilot injection, timing of pilot injection, external EGR ratio and boost pressure. The parameters that are succeeded between cycles to express transient condition are residual gas temperature and of residual oxygen. In the model, one cycle is discretized into 10 representative points. The precision of the accuracy of the model and the responsiveness of the controller were confirmed.
Technical Paper

Model-Based Combustion Control of a HCCI Engine using External EGR and the Exhaust Rebreathed

2014-11-11
2014-32-0079
To approach realization of Homogeneous Charge Compression Ignition (HCCI) combustion without external combustion ignition trigger, it is necessary to construct HCCI engine control system. In this study, HCCI research engine equipped with the EGR passage for external EGR and the two-stage exhaust cam for exhaust rebreathed. This system can control the mixing ratio of four gases (air, fuel, rebreathed EGR gas, external EGR gas) of in-cylinder by operating four throttles and fuel injection duration while maintaining acceptable pressure rise rate (PRR) and cycle-to-cycle variation of Indicated Mean Effective Pressure (IMEP), closed-loop control system designed by applying feedback variables (equivalence ratio, combustion-phasing, IMEP) for feedback control. Those control inputs (four throttles and fuel injection) has correlation mutually, control inputs cause interference, response become low and hunching occurs.
Technical Paper

An Investigation of Controlling Two-Peak Heat Release Rate for Combustion Noise Reduction in Split-Injection PCCI Engine using Numerical Calculation

2014-11-11
2014-32-0132
A combustion method called Noise Canceling Spike (NC-Spike) Combustion [1, 2] has been reported in the co-author's previous paper, which reduces combustion noise in PCCI with split injection. This NC-Spike Combustion uses interference of the following “spike” of pressure rise on the preceding peak of pressure rise. The overall combustion noise is reduced by lowering the maximum frequency component of the noise spectrum. The period of this frequency is two times of the time interval between the two peaks of the pressure rise rate. This maximum load range of conventional PCCI combustion is limited by the combustion noise, since the maximum pressure rise rate increases as the amount of injected fuel increases. The NC-Spike Combustion has a potential to extend of the operating range of PCCI combustion.
Journal Article

A Computational Study of the Effects of EGR and Intake-Pressure Boost on DME Autoignition Characteristics over Wide Ranges of Engine Speed

2014-04-01
2014-01-1461
This study has been computationally investigated how the DME autoignition reactivity is affected by EGR and intake-pressure boost over various engine speed. CHEMKIN-PRO was used as a solver and chemical-kinetics mechanism for DME was utilized from Curran's model. We examined first the influence of EGR addition on autoignition reactivity using contribution matrix. Investigations concentrate on the HCCI combustion of DME at wide ranges of engine speeds and intake-pressure boost with EGR rates and their effects on variations of autoignition timings, combustion durations in two-stage combustion process in-detail including reaction rates of dominant reactions involved in autoignition process. The results show that EGR addition increases the combustion duration by lowering reaction rates.
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