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Technical Paper

Emissions analysis for a hydrogen-fueled low-pressure-ratio split-cycle engine

2024-11-05
2024-01-4312
Recuperated low-pressure-ratio split-cycle engines represent a promising engine configuration for applications like transportation and stand-alone power generation by offering a potential efficiency as high as 60%. However, it can be challenging to achieve the stringent NOx emission standard, such as Euro 6 limit of 0.4 gNOx/kWh, due to the exhaust cylinder high intake temperature. This paper presents experimental investigation of hydrogen-air combustion NOx emissions for such engines for the first time. Experiments are carried out using a simplified constant-volume combustion chamber with glow-plug ignition. Two fuel injection techniques are performed: direct injection and injection via a novel convergent-divergent injector. For the direct injection scenario, NOx levels are unsatisfactory with respect to the Euro 6 standards over a range of operating temperatures from 200 °C to 550 °C.
Technical Paper

Methanol Combustion in Compression Ignition Engines with a Combustion Enhancer based on Nitrates (CEN): Insights from an experimental study in a New One Shot Engine (NOSE)

2024-11-05
2024-01-4281
Because it can be produced in a green form, methanol is envisioned as a potential fuel to replace conventional diesel fuel and directly reduce the greenhouse gas (GHG) impact of maritime transportation. For these reasons, Original Equipment Manufacturers (OEMs) working on marine applications are focusing on making methanol easily usable in Compression Ignition (CI) engines. While it is an easy-to-use substance with manageable energy content, methanol has a few drawbacks, including a high latent heat of vaporization and a high auto-ignition temperature, all of which affect combustion quality. Therefore, solutions have been found or are still under study to give it Diesel-like behavior. One solution is to use a pilot fuel for ignition in significant quantities. A previous study conducted at the PRISME laboratory highlighted the possibility of using a Combustion Enhancer based on Nitrates (CEN) as an additive.
Technical Paper

Physics Based On-Board Exhaust-Temperature Prediction Model for Highly Efficient and Low-Emission Powertrain

2024-11-05
2024-01-4273
Modern automotive powertrains are operated using many control devices under a wide range of environmental conditions. The exhaust temperature must be controlled within a specific range to ensure low exhaust-gas emissions and engine-component protection. In this regard, physics-based exhaust-temperature prediction models are advantageous compared with the conventional exhaust-temperature map-based model developed using engine dyno testing results. This is because physics-based models can predict exhaust-temperature behavior in conditions not measured for calibration. However, increasing the computational load to illustrate all physical phenomena in the engine air path, including combustion in the cylinder, may not fully leverage the advantages of physical models for the performance of electric control units (ECUs).
Technical Paper

Fuel Design Concept to Improve Both Combustion Stability and Antiknocking Property Focusing on Ethane

2024-11-05
2024-01-4276
To realize a super-leanburn SI engine with a very-high compression ratio, it is required to design a new fuel which could have low ignitability at a low temperature for antiknocking, but high ignitability at a high temperature for stable combustion. Ethane shows a long ignition delay time at a low temperature close to that of methane, but a short ignition delay time at a high temperature close to that of gasoline. In the present study, the antiknocking effect of adding methane with the RON of 120, ethane with the RON of 108, or propane with the RON of 112 to a regular gasoline surrogate fuel with the RON of 90.8 has been investigated. Adding each gaseous fuel by less than 0.4 in heat fraction advances knocking limit in the descending order of SI timing advance of ethane, methane, and propane, and in the descending order of CA 50 advance of ethane, propane, and methane. Adding methane extends combustion duration slightly, but adding ethane or propane shortens it considerably.
Technical Paper

Parametric Sensitivity Study of Methanol Combustion Engine Assisted by a Glow Plug

2024-11-05
2024-01-4284
This work numerically investigated the methanol compression ignition combustion assisted with a glow plug (GP). The GP was positioned in the middle of the two intake ports. A heating power of 50 W was applied to maintain a quasi-steady temperature of 1323 K for the heating medium. Sensitivity analyses were conducted on various parameters affecting engine combustion characteristics and performance, including radial distance (RD) between the glow plug and injector, relative angle (RA) between the GP and its nearest jet, intake temperature, split ratio of pilot injection, and intake and injection pressures. Due to the complex fuel jet-GP interaction, the optimum RA shifted from 10° at RD = 22.5 mm to 17.5° at RD = 12.5 mm. The optimal RD among the studied values (12.5, 17.5, and 22.5 mm) was found to be 12.5 mm, achieving an indicated thermal efficiency (ITE) of 42.1% at RA = 17.5°.
Technical Paper

Offset Active Prechamber (OAP): A strategy to enable the Low Load GCI Operation

2024-11-05
2024-01-4283
High fuel stratification gasoline compression ignition (HFS-GCI) strategies allow for the use of ignition control methods similar to those used by diesel-fueled compression ignition (CI) engines while offering the emissions benefits of gasoline-like fuels. Despite this benefit, low load GCI operation requires ignition assistance viz. intake boosting, intake heating, cylinder deactivation, etc. for consistent autoignition. A novel ignition assistance methodology using an offset active prechamber (OAP) is proposed in this work to enable low load GCI operation. A 1.5cc OAP with a pressure-sensing spark plug and gaseous fuel injection system is designed and mounted in a medium-duty single-cylinder test engine based on the Cummins ISB engine. The prechamber is provided with two holes designed to ignite the fuel spray from the centrally mounted DI fuel injector. Gasoline was used as the main chamber fuel and methane was used as the prechamber fuel.
Technical Paper

Performance and Emissions of a Hydrogen Dual-Fuel Engine using Diesel and HVO as Pilot Fuels

2024-11-05
2024-01-4286
A comprehensive experimental study of hydrogen–diesel dual-fuel and hydrogen-hydrotreated vegetable oil (HVO) dual-fuel operations was conducted in a single-cylinder diesel engine (bore 85.0 mm, stroke 96.9 mm, and compression ratio 14.3) equipped with a common rail fuel injection system and a supercharger. The hydrogen flow rate was manipulated by varying the hydrogen excess air ratio from 2.5 to 4.0 in 0.5 increments. Hydrogen was introduced into the intake pipe using a gas injector. Diesel fuel and HVO were injected as pilot fuels at a fixed injection pressure of 80 MPa. The quantity of pilot fuel was set to 3, 6, and 13 mm3/cycle. The intake and exhaust pressures were set in the range of 100–220 kPa in 20 kPa increments. The engine was operated at a constant speed of 1,800 rpm under all conditions. The pilot injection timing was varied such that the ignition timing was constant at the TDC under all conditions.
Technical Paper

The effects of enhanced flame diffusion surface on thermal efficiency of small-bore HPD diesel

2024-11-05
2024-01-4280
In the context of energy conservation and emission reduction, high power density(HPD) and low fuel consumption are the consistent pursuit of diesel engine development. Among the small-bore diesel, the limited space in the cylinder poses higher challenges and requirements for the arrangement of sprays.The high injection pressure results in a greater impulse when the spray impinges chamber, which allows the combustibles to develop along the chamber wall. Based on these characteristics of small-bore HPD diesel, a reasonable injection scheme is proposed to help flame diffusion surface increasing and thermal efficiency enhancing. This work proposes an optimization path to increase the flame diffusion surface, then improve thermal efficiency. It can be achieved with matching between the injector extension length and the spray spray angle.
Technical Paper

A step towards pragmatic carbon emission reduction in Heavy Duty Diesel Vehicles through Differentiated Diesel and Green Combo Lubricants

2024-11-05
2024-01-4303
With all the environmental concern of diesel fuelled vehicle, it is a formidable challenge to phase out them completely specifically from Heavy duty application. Most pragmatic solution lies in solutions which improves the fuel economy and reduce the carbon emission of existing diesel fuelled vehicle fleet and have economical & feasible for vast geographical extent of country. With implementation of BS VI emission norms across country from April 2020, supply of BS VI complied diesel fuel started and BS VI complied vehicles with upgraded engine technologies and after treatment devices have started to come which make present vehicle fleets heterogeneous with substantive number of BS IV vehicle. Beside improvement of engine technologies, existing BS IV vehicle fleet performance can be enhanced through improved fuel and lubricants solutions.
Technical Paper

Quantifying Environmental and Health Impacts of Conventional Diesel and Methane Diesel RCCI Engine Emissions: A Numerical Analysis

2024-11-05
2024-01-4307
A reactivity-controlled compression ignition (RCCI) engine offers ultralow soot and nitrogen oxide (NOx) emission in addition to higher thermal efficiency than diesel or compression ignition (CI) engines. However, the higher emissions of unburned hydrocarbons (HC) and carbon monoxide (CO) from RCCI engines pose a significant challenge that hinders their adoption in the future automotive sector. Additionally, HC includes several hydrocarbons that harm human health and the environment. This study aims to minimize HC and CO formation and emissions by implementing different injection strategies, including adjustments to spray angle configuration, injection timing, and fuel premixing ratio. Additionally, the study examines how different injection strategies affect the spatial and temporal distribution of HC and CO inside the combustion chamber.
Technical Paper

In-Cylinder Sampling Analysis of Soot Precursors During Bio-Derived Lactone Combustion in a Single-Cylinder Diesel Engine

2024-11-05
2024-01-4309
The development of new fuels for internal combustion engines requires further technical support by understanding the pollutant formation mechanism in various phases of combustion so that emissions can be minimized. This research will therefore utilize a bespoke in-cylinder sampling system to analyze the precursors of PAHs and particulates during bio-derived lactone combustion in a single-cylinder diesel engine. The sampling system was composed of a poppet-type in-cylinder sampling valve that displaced one of the engine intake valves and protruded into the combustion chamber beyond the flame quenching layer, and a Gas Chromatography Flame Ionization Detector (GC-FID) that examined the samples. The sampling valve was electromagnetically actuated, and its operation was referenced to the engine crank shaft encoder, allowing the valve to open at any Crank Angle Degree (CAD) within a timing resolution of 0.2 CAD.
Technical Paper

Study of H2 and NH3 mixtures in a gasoline-fueled engine

2024-11-05
2024-01-4288
The combustion of hydrogen (H2) as a fuel is attractive due to its clean combustion or combustion-enhancing properties when used as a supplement to other fuels. However, the challenge of using H2 as a fuel for transportation applications is the difficulty of onboard storage. Cracking onboard stored ammonia (NH3) into H2 can also improve combustion performance and emissions in mobile applications fuelled with zero and carbon-neutral fuels. However, the reforming process is not always 100 % efficient which can lead to the presence of NH3 in the combustion process. The presence of NH3 can influence engine performance, combustion and emissions. Therefore, this experimental study reports the effect of H2 and H2/NH3/N2 fuel blends added to gasoline in a dual-fuel operation under both stoichiometric (λ=1.0) and lean-burn (λ>1.0) operating conditions in a spark ignition (SI) engine.
Technical Paper

Spray Ignition of Primary Reference Fuels Blended with Ethanol and 2,5-Dimethylfuran

2024-11-05
2024-01-4294
The Advanced Fuel Ignition Delay Analyzer (AFIDA) apparatus can measure the ignition delay times with high repeatability within very short time. The device also requires small quantities of fuel samples. During AFIDA experiments, liquid fuel is injected into a hot and constant-volume chamber at high pressure. This way the ignition of the spray combines the effects of realistic influences like liquid evaporation and combustion chemistry. The present work investigates the effects of blending ethanol and 2,5-dimethylfuran with primary reference fuels (i.e., mixtures of iso-octane and n-heptane). The primary motivation of this study is to show the differences in ignition delay times of different gasoline-ethanol and gasoline-2,5-dimethylfuran blends where both physical mixing and chemical kinetics have considerable influences. The primary reference fuel is considered as the gasoline surrogate in this work. The study has been conducted at a range of temperatures and pressures.
Technical Paper

Numerical Evaluation of Fuel-Air Mixing in a Direct-Injection Hydrogen Engine using a Multi-Hole Injector

2024-11-05
2024-01-4295
Hydrogen as a chemical energy carrier is considered as one of the most promising options to achieve effective decarbonization of the transportation sector, due to its carbon-free chemical composition. This is particularly true for applications that rely on internal combustion engines (ICEs), although much research is still needed to achieve stable, reliable, and safe operations of the engine. To this purpose, direct injection (DI) of gaseous hydrogen during the compression stroke offers great potential to avoid backfire and largely reduce preignition issues, as opposed to port-fuel injection. Recently, much research has been dedicated, both experimentally and numerically, to understanding the physics and chemistry connected with hydrogen’s mixing and combustion processes in ICEs. This work presents a computational fluid dynamics (CFD) study of the hydrogen DI process in an optical engine operating at relatively low tumble conditions.
Technical Paper

Towards Robust Hydrogen Combustion: Precise Lube Oil Consumption Measurement as an Enabler for Tackling Pre-ignition

2024-11-05
2024-01-4290
The use of carbon-free fuels, such as ammonia or hydrogen, or at least carbon neutral fuels, such as green methane or methanol is one of the most important paths in the development of clean internal combustion engines (ICE). Especially for large, heavy-duty engines, this seems to be the most promising route, as replacing them with battery electric or fuel cell drives poses even greater challenges, at least for the time being. But for some applications or areas of the world, even small ICEs for trucks, passenger cars or off-road vehicles, operated with alternative fuels will still remain the mean of choice. One of the biggest challenges in the development of hydrogen combustion engines is achieving high compression ratios and mean effective pressures due to combustion anomalies, caused by the low ignition delay and broad flammability limit of hydrogen. Oil droplets are considered to be one of the main triggers for pre-ignition and knocking.
Technical Paper

Modelling and Simulation Approach for Fiber-Reinforced Polymer Components in Passenger Car Engine Mounting Brackets

2024-10-17
2024-28-0016
The function of powertrain mounts is to securely anchor the engine and gearbox within a vehicle, effectively absorbing vibrations and shielding the vehicle's body from powertrain movements and road irregularities. Traditionally crafted from aluminum, sheet metal, or cast iron, there has been a notable transition towards employing fibre-reinforced polymer (FRP) as a viable alternative. This shift is motivated by the potential to reduce weight and cost, alongside enhancing noise, vibration, and harshness (NVH) characteristics. This study aims to evaluate the relative strengths of existing brackets compared to those made of FRP, with a focus on their modal response and crash resistance. Due to the absence of a standardized method for modelling orthotropic materials in powertrain mounting brackets, this paper proposes a systematic approach to address this gap.
Technical Paper

Exploring the Impacts of Hydrogen Internal Combustion Engine (H2 ICE) Technology on Vehicle Thermal Systems (Radiator and Charge Air Cooler): A Review

2024-09-19
2024-28-0051
This research paper investigates the implications of Hydrogen Internal Combustion Engine (H2 ICE) technology in the field of automotive thermal management, with a particular emphasis on truck radiator and charged air cooler systems. As the automobile industry works to shift to more sustainable and environmentally friendly solutions, hydrogen-powered vehicles provide a viable alternative to their conventional fossil fuel-powered counterparts. The study investigates the unique thermal characteristics of H2 ICE technology, the modifications required in H2 ICE technology due to specific requirements of air in the combustion, and changes in auxiliary components of the engine, where heating or cooling is required. Based on these changes, assess their impact on radiator and charged air cooler systems, which are critical components in maintaining the thermal equilibrium of internal combustion engines.
Technical Paper

HVAC Kinematic Noise Prediction by Using Multi Body Simulation

2024-09-19
2024-28-0070
HVAC is one of the main components on AC system on passenger car. Air flow distribution through the HVAC duct outlet as well as foot outlet is controlled mainly through HVAC kinematic mechanism. Kinematic mechanism mainly controls the air flow distribution and also temperature linearity at the outlet. Blower assembly as well as Kinematic mechanism is mainly two moving components inside HVAC system. Apart from the blower noise, another important noise generating area is kinematic noise. Due to poor cam profile and pin reaction force inside cam profile, there is high reaction force and hence produce noise. Due to different kinematic mode travel (face, foot and defrost), the pin has to be moved inside the cam profile, so pin movement & interference due to the stroke length travel leads a higher noise. The present paper describes the noise prediction based on simulation methodology of HVAC kinematic mechanism and damper (Doors) movement.
Technical Paper

Study of Structural Noise of a Multi-Cylinder Diesel Engine

2024-09-19
2024-28-0074
The world over has resulted in severe pollution problems. They are classified as air and noise pollution. Air pollution is caused by dispersion of emittents from engine exhaust to the atmosphere at different concentration levels. Similarly, the emission of unwanted sound from engine structure, intake and exhaust are the principal source of noise pollution. In diesel engines structurally, radiated noises have numerous origins. The complexity arises from the fact that the whole engine structure is simultaneously excited by several forces of widely different characteristics. Primary exciting force which is a gas force in the cylinder resulting from the combustion. Secondary exciting forces of considerably different characteristics are generated by the operation slider crank mechanism but related to some primary gas force in some non-linear manner resulting in piston impact, impacts in bearing, impacts in timing gears etc.
Technical Paper

Method and System for Efficient Thermal Management in Electric Vehicles

2024-09-19
2024-28-0060
Electric Trucks offer one of the most promising alternatives to vehicles in the field of transport of goods. In battery electric trucks, heat is generated by components present in the electric truck such as battery of the electric vehicle, electric drive system, Endurance Brake System etc. which require cooling and Thermal management system to control and monitor the cooling system. The thermal management system considered here includes two coolant tanks. The first coolant tank performs thermal management for the battery and Electric-Drive(e-Drive) components which can heat up to 600C and the second coolant tank performs thermal management for HPR circuit, and it is used to break the charging circuit to protect the battery getting charged beyond 100% using regenerative braking concept. HPR (High performance resistor) is the component which can heat up to ~950C and make sure the battery is not getting charged beyond the safe limits.
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