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In electrified vehicles, auxiliary units can be a dominant source of noise, one of which is the re-frigerant scroll compressor. Compared to vehicles with combustion engines, e-vehicles require larger refrigerant compressors, as in addition to the interior, also the battery and the electric motors have to be cooled. Currently, scroll compressors are widely used in the automotive industry, which generate one pressure pulse per revolution due to their discontinuous compression principle. This results in speed-dependent pressure fluctuations as well as higher-harmonic pulsations that arise from reflections. These fluctuations spread through the refrigeration circuit and cause the vibration excitation of refrigerant lines and heat exchangers. The sound transmission path in the air con-ditioning heat exchanger integrated in the dashboard is particularly critical. Various silencer con-figurations can be used to dampen these pulsations.

Previous studies have shown that dosing AdBlue into the exhaust system of diesel engines to reduce nitrogen oxides can lead to an increase in the number of particles (PN). In addition to the influencing factors of exhaust gas temperature, exhaust gas mass flow and dosing quantity, the dosed medium itself (AdBlue) is not considered as a possible influence due to its regulation in ISO standard 22241. However, as the standard specifies limit value ranges for the individual regulated properties and components for newly sold AdBlue, in reality there is still some margin in the composition. This paper investigates the particle number increase due to AdBlue dosing using several CPCs. The increase in PN is determined by measuring the number of particles after DPF and thus directly before dosing as well as tailpipe. Several AdBlue products from different sources and countries are measured and their composition is also analyzed with regard to the limit values regulated in the standard.

Electrified vehicles are particularly quiet, especially at low speeds due to the absence of combustion noises. This is why there are laws worldwide for artificial driving sounds to warn pedestrians. These sounds are generated using a so-called Acoustic Vehicle Alerting System (AVAS) which must maintain certain minimum sound pressure levels in specific frequency ranges at low speeds. The creation of the sound currently involves an iterative and sometimes time-consuming process that combines composing the sound on a computer with measuring the levels with a car on an outside noise test track. This continues until both the legal requirements and the subjective demands of vehicle manufacturers are met. To optimize this process and reduce the measurement effort on the outside noise test track, the goal is to replace the measurement with a simulation for a significant portion of the development.

By building on mature internal combustion engine (ICE) hardware combined with dedicated hydrogen (H2) technology, the H2-ICE has excellent potential to accelerate CO2 reduction. H2-ICE concepts can therefore contribute to realizing the climate targets in an acceptable timeframe. In the landscape of H2-ICE combustion concepts, High Pressure Direct Injection (HPDI™) is an attractive option considering its high thermal efficiency, wide load range and its applicability to on-road as well as off-road heavy-duty equipment. Still, H2-HPDI is characterized by diffusion combustion, giving rise to significant NOx emissions. In this paper, the potential of H2-HPDI toward compliance with future emissions legislation is explored on a 1.8L single-cylinder research engine. With tests on multiple load-speed points, Exhaust Gas Recirculation (EGR) was shown to be an effective measure for reducing engine-out NOx, although at the cost of a few efficiency points.

In the effort to achieve the goal of a climate-neutral transportation system, the use of hydrogen and other synthetic fuels plays a key role. As battery electric vehicles become more widespread, e-fuels could be used to defossilize the hard-to-electrify transportation sectors and to store energy produced from renewable and non-continuous energy sources. Among e-fuels, hydrogen and ammonia are very attractive because they are carbon-neutral and their oxidation does not lead to any CO2 emissions. Furthermore, hydrogen/ammonia mixtures overcome the issues that arise as each of the two fuels is separately used. In the automotive sector, the use of either hydrogen, ammonia or their blends require a characterization of such mixtures under engine-like conditions, that is, at high pressures and temperatures. The aim of this work is to evaluate the Laminar Flame Speed (LFS) of hydrogen/ammonia mixtures by varying the thermodynamic conditions and the molar composition of the reactants.

The descent phase of GAGANYAAN (Indian Manned Space Mission) culminates with a crew module impacting at a predetermined site in Indian waters. During water impact, huge amount of loads are experienced by the astronauts. This demands an impact attenuation system which can attenuate the impact loads and reduce the acceleration experienced by astronauts to safe levels. Current state of the art impact attenuation systems use honeycomb core, which is passive, expendable, can only be used once (at touchdown impact) during the entire mission and does not account off-nominal impact loads. Active and reusable attenuation systems for crew module is still an unexplored territory. Three configurations of impact attenuators were selected for this study for the current GAGANYAAN crew module configuration, namely, hydraulic damper, hydro-pneumatic damper and airbag systems.

The study of aerodynamic forces in hypersonic environments is important to ensure the safety and proper functioning of aerospace vehicles. These forces vary with the angle of attack (AOA) and there exists an optimum angle of attack where the ratio of the lift to drag force is maximum. In this paper, computational analysis has been performed on a blunt cone model to study the aerodynamic characteristics when hypersonic flow is allowed to pass through the model. The flow has a Mach number of 8.44 and the angle of attack is varied from 0º to 20º. The commercial CFD solver ANSYS FLUENT is used for the computational analysis and the mesh is generated using the ICEM CFD module of ANSYS. Air is selected as the working fluid. The simulation is carried out for a time duration of 1.2 ms where it reaches a steady state and the lift and drag forces and coefficients are estimated. The pressure, temperature, and velocity contours at different angles of attack are also observed.

Dimensional optimization has always been a time consuming process, especially for aerodynamic bodies, requiring much tuning of dimensions and testing for each sample. Aerodynamic auxiliaries, especially wings, are design dependent on the primary model attached, as they influence the amount of lift or reduction in drag which is beneficial to the model. In this study CFD analysis is performed to obtain pressure counter of wings. For a wing, the angle of attack is essential in creating proper splits to incoming winds, even under high velocities with larger distances from the separation point. In the case of a group of wings, each wing is then mentioned as a wing element, and each wing is strategically positioned behind the previous wing in terms of its vertical height and its self-angle of attack to create maximum lift. At the same time, its drag remains variable to its shape ultimately maximizing the C L /C D ratio.

In order to study the tire friction characteristics under wet skid surface, the “pseudo” hydrodynamic pressure bearing effect is used to be equivalent to the hydrodynamics of water film, and an advanced Lugre tire hydroplaning dynamic model is developed by combining the arbitrary pressure distribution function. The water hydroplaning dynamic tests were carried out for 285/70R19.5 tire under wet of different water film thickness and dry conditions, and the parameters of the advanced Lugre tire dynamic model were identified. The results show that the tire water-skiing model proposed in this paper can effectively simulate the friction characteristics of tires under different water film thicknesses. Under dry conditions, 0.5mm water film and 1mm water film road conditions, the relative errors of the maximum tire friction coefficient between the tested and advanced Lugre tire model are 1.11%, 0.12% and 0.16%, respectively.

The global energy crisis and drastic climate change are continuously promoting the implementation of sustainable energy sources. To meet the emission standards and carbon-neutrality targets in vehicle industry, ammonia is considered to be one of the promising carbon-neutral fuels. However, running the engines on high amounts of ammonia may lead to significantly high ammonia slip. This originates huge safety concerns. Therefore, hydrogen is added in certain ratio with ammonia to promote combustion and reduce ammonia slip. Furthermore, adding diesel as a pilot fuel further facilitates the combustion reactions. This experimental study investigated the effect of different ammonia-hydrogen blend ratios on in-cylinder pressure, heat release rate, cumulative heat release, indicated mean effective pressure (IMEP), indicated thermal efficiency (ITE), CA5 and CA50. This effect of blend ratios was tested for varied diesel pilot amounts and timings.

A multi-dimensional cathode spot generation model is proposed to study the interaction between the plasma arc and cathode surface of a spark plug during the ignition process. The model is focused on the instationary (high current) arc phase immediately following breakdown, and includes detailed physics for the phenomena during spot formation such as ion collision, thermal-field emission, and metal vaporization, to simulate the surface heat source, current density and surface pressure. The spot formation for a platinum cathode is simulated using the VOF (volume of fluid) model within FLUENT, where the local metal is melted and deformed by pressure differences on the surface. A random walk model has been integrated to consider the movement of the arc center, resulting in the formation of different types of spots.

Diesel Particulate Filters (DPF) made of cordierite are generally used for diesel engine aftertreatment systems in both on-road and commercial off-highway vehicles to meet today’s worldwide emission regulations. PM/PN and NOx emission regulations will become more stringent worldwide, as represented by CARB2027 and Euro7. Technologies that can meet these strict regulations are required. As a result, aftertreatment systems have become more complex with limited space. Recently, off-highway OEMs have been interested in downsizing the aftertreatment system using concepts such as DOConFilter in an effort to reduce the size of the exhaust system. DOConFilter can effectively replace DOC + CSF or DOC + bare DPF systems with a single zone coated particulate filter. DOConFilter systems have an increased amount of coating compared to CSF as higher-filtration filters will become the norm. An undesirable increase in pressure drop is expected by adopting this new technology.

Since Non-Road Mobile Machinery (NRMM) China stage IV legislation has been implemented from 2022, some engines within maximum rated power between 37 to 560 kW are required for gaseous emissions, particulate matter (PM) and particulate number (PN) control, evaluated over testing cycle of Non-Road Transient Cycle (NRTC) and Non-Road Steady Cycle (NRSC). The pollutants from diesel engines, widely used in NRMM applications, can be controlled using aftertreatment systems which are comprised of a diesel oxidation catalyst (DOC) and a diesel particulate filter (DPF), or optionally a selective catalytic reduction (SCR). In this paper, a compact D-DPF design is introduced and discussed on application in harvesters, tractors, and forklifts. Because harvesters have higher exhaust gas temperature than other applications, more passive regeneration behaviors were observed. Subsequently, a compact design of DOC catalyst on DPF (D-DPF) was studied, in other words is to coat DOC catalyst on DPF.

The proposed Euro-7 regulations are expected to build on the significant emissions reductions that have already been achieved using advanced Euro VI compliant after treatment systems (ATS). The introduction of in-service conformity (ISC) requirements during Euro VI paved the way for enabling compliance during real-world driving conditions. The diverse range of applications and resulting operating conditions greatly impact ATS design and the ability of the diesel particulate filter (DPF) to maintain performance under the most challenging boundary conditions including cold starts, partial/complete regenerations, and high passive soot burn operation. The current study attempts to map the particle number (PN) filtration performance of different DPF technologies under a variety of in-use cycles developed based on field-data from heavy duty Class-8 / N3 vehicles.

Gasoline particulate filters (GPF) have become a standard aftertreatment component in Europe, China, and since recently, India, where particulate emissions are based on a particle number (PN) standard. The anticipated evolution of regulations in these regions towards future EU7, CN7, and BS7 standards further enhances the needs with respect to the filtration capabilities of the GPFs used. Emission performance has to be met over a broader range in particle size, counting particles down to 10nm, and over a broader range of boundary conditions. The requirements with respect to pressure drop, aiming for as low as possible, and durability remain similar or are also enhanced further. To address these future needs new filter technologies have been developed. New technologies for uncatalyzed GPF applications have been introduced in our previous publications.

The gasoline particulate filter (GPF) represents a practical solution for particulate emissions control in light-duty gasoline-fueled vehicles. It is also seen as an essential technology in North America to meet the upcoming US EPA tailpipe emission regulation, as proposed in the “Multi-pollutant Rule for Model Year 2027”. The goal of this study was to introduce advanced, uncoated GPF products and measure their particulate mass (PM) reduction performance within the existing US EPA FTP vehicle testing procedures, as detailed in Code of Federal Regulations (CFR) part 1066. Various state-of-the-art GPF products were characterized for their microstructure properties with lab-bench checks for pressure drop and filtration efficiency, then pre-conditioned with an EPA-recommended 1500 mile on-road break-in, and finally were tested on an AWD vehicle chassis-dyno emissions test cell at both 25°C and -7°C ambient conditions.

The impending emission regulations in both China (CN7) and the United States (Tier 4) are set to impose more stringent emission limits on hydrocarbons (HC), carbon monoxide (CO), nitrogen oxides (NOx), and particulate matter (PM). CN7 places particular emphasis on reducing particulate number (PN) thresholds, while the forthcoming United States Tier 4 legislation is primarily concerned with reducing the allowable particulate matter (PM) to an assumed limit of 0.5 mg/mile. Given the more stringent constraints on both PN and PM emissions, the development of enhanced aftertreatment solutions becomes imperative to comply with these new regulatory demands. Coated Gasoline Particulate Filters (cGPFs) play a pivotal role as essential components for effective PN and PM abatement.

The bi-stable phenomena of the Ahmed model were experimentally studied at different rear slant angles (31.8 °, 42 °, 50 °, 60 °, 75 °, 90°) and different Reynolds numbers (9.2 × 104, 1.84 × 105, 2.76 × 105). The analysis of pressure gradients both on the base and slant indicate that no bi-stable phenomena were observed at different Reynolds numbers when the slant angle was less than or equal to 50°. However, for the rear slant angles greater than or equal to 60°, the pressure gradients consistently shift between two preferred values at various Reynolds numbers, indicating the presence of bi-stable behavior in the spanwise direction. Therefore, the critical angle for the appearance of bi-stability in the Ahmed model lies within the range of 50° to 60°, and the existence of bistable behavior remains unaffected by the Reynolds number. As the slant angle increases, the switching rate decreases significantly until the angle is greater than 60°.

Hydrogen Internal Combustion Engines (H2 ICE) are gaining recognition as a nearly emission-free alternative to traditional ICE engines. However, H2 ICE systems face challenges related to thermal management, N2O emissions, and reduced SCR efficiency in high humidity conditions (15% H2O). This study assesses how hydrogen in the exhaust affects after-treatment system components for H2 ICE engines, such as Selective Catalytic Reduction (SCR), Hydrogen Oxidation Catalyst (HOC), and Ammonia Slip Catalyst (ASC). Steady-state experiments with inlet H2 inlet concentrations of 0.25% to 1% and gas stream moisture levels of up to 15% H2O were conducted to characterize the catalyst response to H2 ICE exhaust. The data was used to calibrate and validate system component models, forming the basis for a system simulation.

To meet the stringent NOx and particulate emissions requirements of Euro 6 and China 6 standard, Selective Catalyst Reduction (SCR) catalyst integrated with wall flow particulate filter (SCR-DPF) has been found to be an effective solution for the exhaust aftertreatment systems of diesel engines. NOx is reduced by ammonia generated from urea injection while the filter effectively traps and burns the particulate matter periodically in a process called regeneration. The engine control unit (ECU) effectively manages urea injection quantity, timing and soot burning frequency for the stable functioning of the SCR-DPF without impacting drivability. To control the NOx reduction and particulate regeneration process, the control unit uses lookup tables generated from extensive hardware testing to get the current soot load and NOx slip information of SCR-DPF as a function of main exhaust state variables.