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Technical Paper

Development of Lane Departure Warning System and SiL Testing for AV Systems in India

2022-10-05
2022-28-0117
Autonomous vehicles (AVs) are self-contained vehicles equipped with control systems to execute various tasks. The Lane Departure Warning (LDW) system is widely employed to prevent the most common cause of vehicle collisions. An autonomous lane-departure system will aid and reduce such collisions. When the vehicle is at risk of drifting or departing its lane, the LDW system monitors its relative position to the lane edge and sends an alarming warning signal to the driver. This work uses an ML-based technique to detect lane markers in an Indian context using a high-resolution camera mounted on the car. Considering that, the LDW system requires three primary operations. The camera geometry information is used to divide the acquired image into two parts: a road part and a non-road component. Then, to circumvent the obstacles caused by the perspective effect, inverse perspective mapping is applied.
Journal Article

Analyzing NAS1675 Vibration Endurance Test using Accelerometers

2022-03-08
2022-01-0013
The endurance test described in NAS1675 section 4.6.7 option 1, more commonly known in the fastener industry as the “boomer banger test”, has been a commonly accepted test to examine the vibration endurance of fasteners since its approval in 1964. This paper seeks to provide a better understanding of the vibration characteristics of this test apparatus by using accelerometers attached directly to the test plate. Details from this test were analyzed for possible ambiguous setup factors which were not well defined in the specification. Those factors were then used to evaluate their effect on the test. The results from the evaluation indicates that the inherent variations are larger than what the setup factors could produce. The data obtained from the accelerometers shows the test to be closer to a repetitive shock test, with large variation in G-force measured by the accelerometers.
Technical Paper

Clamp Force Accuracy in Threaded Fastener Joints Using Different Torque Control Tightening Strategies

2021-07-13
2021-01-5073
The assembly of threaded fasteners may seem straightforward. However, there are many factors to consider to achieve quality tightened joints, including the joint material, threaded fastener, and coatings. Additionally, there are many assembly tool types and torque application strategies to choose from. This investigation studies the tightening speed dynamics when using torque as a control method. The clamp force obtained in the joint changes when tightening at high speed or when the speed varies greatly during tightening. This type of tightening is called highly dynamic. Highly dynamic torque control tightening strategies are studied, such as impact, pulse, and inertia-controlled methods, and compared with the continuous drive strategy, which is a standard dynamic torque tightening method. The clamp force and its scatter caused by the torque accuracy in the assembly tool type are investigated for the abovementioned torque application strategies.
Journal Article

Track-Based Aerodynamic Testing of a Two-Truck Platoon

2021-04-06
2021-01-0941
Fuel savings from truck platooning are generally attributed to an aerodynamic drag-reduction phenomena associated with close-proximity driving. The current paper is the third in a series of papers documenting track testing of a two-truck platoon with a Cooperative Adaptive Cruise Control (CACC) system where fuel savings and aerodynamics measurements were performed simultaneously. Constant-speed road-load measurements from instrumented driveshafts and on-board wind anemometry were combined with vehicle measurements to calculate the aerodynamic drag-area of the vehicles. The drag-area results are presented for each vehicle in the two-truck platoon, and the corresponding drag-area reductions are shown for a variety of conditions: gap separation distances (9 m to 87 m), lateral offsets (up to 1.3 m), dry-van and flatbed trailers, and in the presence of surrounding traffic.
Journal Article

Monitoring of Virtual and Hybrid Test Benches in the Cloud

2021-03-02
2021-01-0007
In recent years, the concept of hybrid test systems consisting of real and virtual parts emerged in the aerospace industry. The concept features a communication infrastructure that provides the standardized transport mechanisms required for interoperability. For example, this allows system integrators to easily reuse and exchange laboratory tests means, even if they originate from different suppliers. The “Virtual and Hybrid Testing Next Generation” (VHTNG) research project aims at creating a standard for such an infrastructure. One central aspect is the unified monitoring and control of the test equipment. So far, VHTNG has primarily focused on monitoring and controlling related aspects of the test bench in a local environment. However, recent events have repeatedly shown that it becomes increasingly important to monitor and control test benches remotely.
Technical Paper

Decision-Making for Intelligent Vehicle Considering Uncertainty of Road Adhesion Coefficient Estimation: Autonomous Emergency Braking Case

2020-10-29
2020-01-5109
Since data processing methods could not completely eliminate the uncertainty of signals, it is a key issue for stable and robust decision-making for uncertainty tolerance of intelligent vehicles. In this paper, a decision-making for an Autonomous Emergency Braking (AEB) case considering the uncertainty of road adhesion coefficient estimation (RACE) is proposed. Firstly, the 3σ criterion is employed to classify the confidence in order to establish the decision-making mechanism considering the signal uncertainty of RACE. Secondly, the model for AEB with the uncertainty of the road adhesion coefficient estimated is designed based on the Seungwuk Moon model. Thirdly, a CCRs and CCRm scenario was designed to verify the feasibility in reference to the European New Car Assessment Programme (Euro NCAP) standard. Finally, the results of 10,000 cycles test illustrate that the proposed method is stable and could significantly improve the safety confidence both in the CCRs and CCRm scenarios.
Research Report

Unsettled Topics Concerning Airworthiness Cybersecurity Regulation

2020-08-31
EPR2020013
The certification process of the Boeing 787, starting in 2005, marked a watershed for airworthiness regulation. The “Dreamliner,” the first true “flying data center,” could no longer be certified for airworthiness ignoring “sabotage,” like the classic safety regulation for commercial passenger aircraft. Its extensive application of data networks, including enhanced external digital communication, forced the Federal Aviation Administration (FAA), for the first time, to set “Special Conditions” for cybersecurity. In the 15 years that ensued, airworthiness regulation followed suit, and all key rule-, regulation-, and standard-making organizations weighed in to establish a new airworthiness cybersecurity superset of legislation, regulation, and standardization.
White Paper

Digital Standards Systems—An Integrated Approach to Engineering Standards Usage

2020-07-21
WP-0013
Industry standards are key enablers in helping businesses around the meet regulatory requirements, keep costs down, gain market access, and instill consumer confidence. SAE International, a standards development organization (SDO) critical to the transportation industry, works in partnership with industry to develop and distribute standards important in automotive and aerospace product development, product performance, and quality management. Historically, industry standards were formatted with the intention of being distributed in print. This changed with the evolution of new electronic formats, and now most standards are available in PDF or EPUB. While progressive at the time, these formats are now proving inadequate due their optimization for readability by the human eye versus consumption by electronic endpoints.
Technical Paper

A Study on the Development of Aerostructures Design for Assembly Guidelines and Their Effective Use to Proactively Identify Opportunities for Improvement in Mitigating Common Defects of the Aerostructures Assembly

2020-03-10
2020-01-0009
An Aircraft’s assembly process plays a vital part in its design, development and production phases and contributes to about half of the Total cost spent in its entire product lifecycle. Design For Assembly (DFA®) principles have been one of the proven effective methodologies in Automotive and Process industries. Use of DFA® principles have resulted in proactively simplifying and optimizing engineering designs with reduced product costs, and improved efficiencies in product design and performance. Standardization of Assembly guidelines is vital for “Design and Build” and “Build-To-Print” manufacturing supplier organizations. However, Standardizing design methodologies, through use of proven tools like Advanced Product Quality Planning, (APQP) are still in the initial stages in Aerospace part and process design processes.
Technical Paper

Simulation process and data management environments applicable to space systems

2018-09-03
2018-36-0249
For the development of complex systems, concurrent engineering processes are being progressively used to integrate teams responsible for different design disciplines. The volume of data generated by simulation processes in the development of these systems has grown increasingly, which generates problems such as lack of data traceability and reuse, rework and increased project costs. To deal with these problems, specialized systems for simulation process and data management have been developed in recent years. This work presents a literature review of current environments related to simulation process and data management developed by European institutions and the correspondent standards from the European Cooperation for Space Standardization (ECSS).
Technical Paper

Aviation Oxygen Safety Management System Analysis

2018-04-15
2018-01-6001
Oxygen has been a significant variable in flight operations for nearly 60 years. Today, the use of oxygen is almost synonymous with rocket, jet and turbo-prop operations affecting more than 45,000 aircraft worldwide. Today’s pilot flies farther, higher and longer than ever before, and does so at an ever increasing frequency. While the past 60 years have yielded tremendous advances in propulsion, avionics, materials and many other areas, oxygen and its role in aviation has remained largely stagnant. Although considered a major aircraft system and an essential component in high altitude operations, the orthodox mantra of ‘engineering it better’ has produced only limited results, most of them in the area of dispensation equipment (masks). In recent years Aeronautical Data Systems and collaborative entities have begun working to create a standardized and comprehensive aviation oxygen safety management system.
Technical Paper

Monitoring and Control of Hybrid Test Systems

2017-09-19
2017-01-2119
Hybrid test systems are gaining more and more significance in the aerospace industry. At the heart of these systems is a standardized communication infrastructure. There are many challenges when designing the communication infrastructure. For example, it requires very specific knowledge to boot a hybrid system, manage its configuration process, and start and stop the execution of applications, such as simulations, panels or recorders. Likewise, when testers use a heterogeneous test environment, they cannot commit themselves too much to every single test means and its special characteristics. Nevertheless, testers must always be able to monitor and control every test system. This means, they must be able to determine the current overall system status and the current status of its components and parts. Examples for this are hardware components, such as real-time processors and I/O boards, as well as software applications, such as real-time simulations models on the test system.
Technical Paper

A Novel Beamspace Technology Based On 2FCW for Radar Target Detection

2017-03-28
2017-01-0025
In the last decade, radar-based Advanced Driver Assistance Systems (ADAS) have improved safety of transportation. Today, the standardization of ADAS established by New Car Assessment Program (NCAP) is expected to expand its market globally. One of the key technologies of ADAS is the rear-side monitoring system such as Blind Spot Warning (BSW) and Closing Vehicle Warning (CVW). It is required to expand its detection range so that it can monitor not only nearside targets for BSW, but farther targets for CVW. These applications can be achieved using two radar sensors installed at rear-side corner of the vehicle. However, the expanded detection range causes undesirable target detections and decreases target recognition performance. In this paper, a novel solution to improve the performance using DCMP(Directional-Constrained Minimization of Power)-based Beamspace technology using Two-frequency continuous wave (2FCW also known as FSK) is introduced.
Technical Paper

A Discussion and Demonstration of Some Characteristics of an Advanced HLA/RTI Environment for Aerospace Applications

2016-10-25
2016-36-0282
Modeling and Simulation - M&S is recently gaining more importance and emphasis as an essential method for developing engineering systems especially for aerospace and automotive systems, due to their complexity, integration and even human involvement. The main reasons for M&S having that important role nowadays are: 1) M&S can predict system behavior and possible problems. Therefore, it can reduce time and cost for developing systems, it can avoid future corrections into systems, as well. 2) M&S can be used for conception, training, maintenance, etc., requiring less expensive tools and previously preparing people to the real scenario. 3) When it comes to situations that involve aerospace or other products, where high costs are involved, mistakes can be avoided or at least minimized. Summarizing, M&S can reduce project cost and schedule, and improve quality.
Journal Article

Communication Infrastructure for Hybrid Test Systems - Demands, Options, and Current Discussions

2016-09-20
2016-01-2051
The application of a communication infrastructure for hybrid test systems is currently a topic in the aerospace industry, as also in other industries. One main reason is flexibility. Future laboratory tests means (LTMs) need to be easier to exchange and reuse than they are today. They may originate from different suppliers and parts of them may need to fulfill special requirements and thus be based on dedicated technologies. The desired exchangeability needs to be achieved although suppliers employ different technologies with regard to specific needs. To achieve interoperability, a standardized transport mechanism between test systems is required. Designing such a mechanism poses a challenge as there are several different types of data that have to be exchanged. Simulation data is a prominent example. It has to be handled differently than control data, for example. No one technique or technology fits perfectly for all types of data.
Technical Paper

Innovative Approach for Modular and Flexible Positioning Systems for Large Aircraft Assembly

2015-09-15
2015-01-2503
This paper presents an innovative approach for modular and flexible positioning systems for large aircraft assembly, for instance the manufacturing of the fuselage sections from shell panels and floor grids, the alignment of the sections to build the fuselage, and the joining of wings and tail units to the fuselage. The positioning system features a modular, reconfigurable, and versatile solution for various aircraft dimensions and different applications. This includes the positioning units, the controls, the measurement interface and the product supports. It provides the customer with a holistic solution that considers the specific positioning task taking into account high absolute positioning accuracy, repeatability and synchronization of the motion for all manipulators that constitute the positioning system. Various tools and method which were used during the development process are introduced and the developed standardized Positioning Technology is briefly explained.
Technical Paper

Total Quality Assurance of Aerospace Components Applying Process Capability Analysis

2015-09-15
2015-01-2615
The aerospace industry is continually becoming more competitive. With an aircraft's large number of components, and the large supplier base used to fabricate these components, it can be a daunting task to manage the quality status of all parts in an accurate, timely and actionable manner. This paper focuses on a proof of concept for an aircraft fuselage assembly to monitor the process capability of machined parts at an aircraft original equipment manufacturer (OEM) and their supply chain. Through the use of standardized measurement plans and statistical analysis of the measured output, the paper will illustrate how stakeholders can understand the process performance details at a workcell level, as well as overall line and plant performance in real time. This ideal process begins in the product engineering phase using simulation to analyze the tolerance specifications and assembly process strategy, with one of the outputs being a production measurement plan.
Technical Paper

Recommendation of Experimental Setup and use of Standardized Electrohydrodynamic Dimensionless Parameters for Optimization of a Dielectric Barrier Discharge Flow Control Device

2014-09-16
2014-01-2101
The high demand for traditional air traffic as well as increased use of unmanned aerial systems (UAS) has resulted in researchers examining alternative technologies which would result in safer, more reliable, and better performing aircraft. Active methods of aerodynamic flow control may be the most promising approach to this problem. Research in the area of aerodynamic control is transitioning from traditional mechanical flow control devices to, among other methods, plasma actuators. Plasma actuators offer an inexpensive and energy efficient method of flow control. Dielectric Barrier Discharge (DBD), one of the most widely studied forms of plasma actuation, employs an electrohydrodynamic (EHD) device which uses dominant electric fields for actuation. Unlike traditional flow control methods, a DBD device operates without moving components or mass injection methods.
Technical Paper

An Approach of Developing System Redundancy Management Requirements

2013-09-17
2013-01-2258
This paper presents a generic Redundancy Management (RM) requirements definition process that is applicable to a complex system RM requirements development. In the aerospace industry, the ‘Aerospace Recommended Practices’ (ARP) 4754 and 4761 are typically used processes to ensure given safety and availability goals for complex systems. The process proposed in this paper is based on these standard guidelines and enhances them to provide a standardized process for the development of RM requirements with interactions between the system requirements development and the preliminary system safety assessment processes. The output of this process will help to achieve the following objectives: The system RM/failure monitoring requirements are defined commensurate with the system safety and availability requirements; the system is fault-tolerant to the degree necessary to meet the system safety and availability requirements; the system is robust and the system architecture is optimized.
Technical Paper

Aerospace Tooling Standardization Starting At the Design Phase with More Flexible and Modular Designs

2013-09-17
2013-01-2225
The aerospace assembly process has always been famous to be very demanding in specialized and unique prototyped tooling. But in the recent years, the demand for standardization has grown while the aerospace drilling and assembly environment have remained as diverse as before. However some solutions exist to match those opposite requirements. It is possible to keep most flexibility required by the aerospace assembly floor and at the same time to standardize and reduce customer total cost of acquisition: this is what has been implemented through a wide product range successfully. We will illustrate through this paper how modern modular tooling design (covering namely Drills, ADU, squeezers and Battery Nutrunner) will not only strengthen aerospace assembly process but reduce total cost at the same time.
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