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Training / Education

Vehicle Noise Control Engineering Academy - Powertrain Noise Track

2024-10-14
The Vehicle Noise Control Engineering Academy covers a variety of vehicle noise control engineering principles and practices. There are two concurrent, specialty tracks (with some common sessions): Powertrain Noise and Vehicle Interior Noise. Participants should choose and register for the appropriate Academy they wish to attend. The Powertrain Noise track focuses on noise and vibration control issues associated with internal combustion, hybrid and electric powered vehicles. The vehicle in this case includes passenger cars, SUVs, light trucks, off-highway vehicles, and heavy trucks.
Training / Education

Vehicle Noise Control Engineering Academy - Vehicle Interior Noise Track

2024-10-14
The Vehicle Noise Control Engineering Academy covers a variety of vehicle noise control engineering principles and practices. There are two concurrent, specialty tracks (with some common sessions): Vehicle Interior Noise and Powertrain Noise. Participants should choose and register for the appropriate track they wish to attend. The Vehicle Interior Noise track focuses on understanding the characteristics of noise produced by different propulsion systems, including internal combustion, hybrid and electric powered vehicles and how these noises affect the sound quality of a vehicle’s interior.  
Technical Paper

Reduction of Flow-induced Noise in Refrigeration Cycles

2024-07-02
2024-01-2972
In electrified vehicles, auxiliary units can be a dominant source of noise, one of which is the re-frigerant scroll compressor. Compared to vehicles with combustion engines, e-vehicles require larger refrigerant compressors, as in addition to the interior, also the battery and the electric motors have to be cooled. Currently, scroll compressors are widely used in the automotive industry, which generate one pressure pulse per revolution due to their discontinuous compression principle. This results in speed-dependent pressure fluctuations as well as higher-harmonic pulsations that arise from reflections. These fluctuations spread through the refrigeration circuit and cause the vibration excitation of refrigerant lines and heat exchangers. The sound transmission path in the air con-ditioning heat exchanger integrated in the dashboard is particularly critical. Various silencer con-figurations can be used to dampen these pulsations.
Technical Paper

Harmonic injection method for NVH optimization of permanent magnet synchronous motors considering the structural characteristics of the machine

2024-07-02
2024-01-3015
Noise, vibration and harshness (NVH) is one of the most important performance evaluation aspect of electric motors. Among the different causes of the NVH issues of electrical drives, the high-frequency spatial and temporal harmonics of the electrical drive system is of great importance. To reduce the tonal noise of the electric motors, harmonic injection methods can be applied. However, a lot of the existing related work focuses more on improving the optimization process of the parameter settings of the injected current/flux/voltage, which are usually limited to some specific working conditions. The applicability and effectivity of the algorithm to the whole frequency/speed range are not investigated. In this paper, a multi-domain pipeline of harmonic injection controller design for a permanent magnet synchronous motor (PMSM) is proposed.
Technical Paper

Design of a Decentralized Control Strategy for CACC Systems accounting for Uncertainties

2024-06-12
2024-37-0010
Traditional CACC systems utilize inter-vehicle wireless communication to maintain minimal yet safe inter-vehicle distances, thereby improving traffic efficiency. However, introducing communication delays generates system uncertainties that jeopardize string stability, a crucial requirement for robust CACC performance. To address these issues, we introduce a decentralized Model Predictive Control (MPC) approach that incorporates Kalman Filters and state predictors to counteract the uncertainties posed by noise and communication delays. We validate our approach through MATLAB Simulink simulations, using stochastic and mathematical models to capture vehicular dynamics, Wi-Fi communication errors, and sensor noises. In addition, we explore the application of a Reinforcement Learning (RL)-based algorithm to compare its merits and limitations against our decentralized MPC controller, considering factors like feasibility and reliability.
Technical Paper

Comparing the NVH behaviour of an innovative steel-wood hybrid battery housing design to an all aluminium design

2024-06-12
2024-01-2949
The production of electric vehicles (EVs) has a significant environmental impact, with up to 50 % of their lifetime greenhouse gas potential attributed to manufacturing processes. The use of sustainable materials in EV design is therefore crucial for reducing their overall carbon footprint. Wood laminates have emerged as a promising alternative due to their renewable nature. Additionally, wood-based materials offer unique damping properties that can contribute to improved Noise, Vibration, and Harshness (NVH) characteristics. In comparison to conventional materials such as aluminum, ply wood structures exhibit beneficial damping properties. The loss factor of plywood structures with a thickness below 20 mm ranges from 0.013 to 0.032. Comparable aluminum structures however exhibit only a fraction of this loss factor with a range between 0.002 and 0.005.
Technical Paper

Roadnoise Reduction through Component-TPA with Test and Simulation convergence using Blocked Force

2024-06-12
2024-01-2952
While conventional methods like classical Transfer Path Analysis (TPA), Multiple Coherence Analysis (MCA), Operational Deflection Shape (ODS), and Modal Analysis have been widely used for road noise reduction, component-TPA from Model Based System Engineering (MBSE) is gaining attention for its ability to efficiently develop complex mobility systems. In this research, we propose a method to achieve road noise targets in the early stage of vehicle development using component-level TPA based on the blocked force method. An important point is to ensure convergence of measured test results (e.g. sound pressure at driver ear) and simulation results from component TPA. To conduct component-TPA, it is essential to have an independent tire model consisting of tire blocked force and tire Frequency Response Function (FRF), as well as full vehicle FRF and vehicle hub FRF.
Technical Paper

Coupled Boundary Element and Poro-Elastic Element Simulation Approach to Designing Effective Acoustic Encapsulation for Vehicle Components

2024-06-12
2024-01-2956
To meet vehicle interior noise targets and expectations, components including those related to electric vehicles (EVs) can effectively be treated at the source with an encapsulation approach, preventing acoustic and vibration sources from propagating through multiple paths into the vehicle interior. Encapsulation can be especially useful when dealing with tonal noise sources in EVs which are common for electrical components. These treatments involve materials that block noise and vibration at its source but add weight and cost to vehicles – optimization and ensuring the material used is minimized but efficient in reducing noise everywhere where it is applied is critically important. Testing is important to confirm source levels and verify performance of some proposed configurations, but ideal encapsulation treatments are complex and cannot be efficiently achieved by trial-and-error testing.
Technical Paper

Electric Vehicle Ride & Vibrations Analysis - Full electric vehicle MBD model development for NVH studies

2024-06-12
2024-01-2918
The NVH performance of electric vehicles is a key indicator of vehicle quality, being the structure-borne transmission predominating at low frequencies. Many issues are typically generated by high vibrations, transmitted through different paths, and then radiated acoustically into the cabin. A combined analysis, with both finite-element and multi-body models, enables to predict the interior vehicle noise and vibration earlier in the development phases, to reduce the development time and moreover to optimize components with an increased efficiency level. In the present work, a simulation of a Hyundai electric vehicle has been performed in IDIADA VPG with a full vehicle multibody (MBD) model, followed by vibration/acoustic simulations with a Finite elements model (FEM) in MSC. Nastran to analyze the comfort. Firstly, a full vehicle MBD model has been developed in MSC. ADAMS/Car including representative flexible bodies (generated from FEM part models).
Technical Paper

Transient Numerical Analysis of a Dissipative Expansion Chamber Muffler

2024-06-12
2024-01-2935
Expansion chamber mufflers are commonly applied to reduce noise in HVAC. Dissipative materials, such as microperforated plates (MPPs), are often applied to achieve a more broadband mitigation effect. Such mufflers are typically characterized in the frequency domain, assuming time-harmonic excitation. From a computational point of view, transient analyses are more challenging. A transformation of the equivalent fluid model or impedance boundary conditions into the time domain induces convolution integrals. We apply the recently proposed finite element formulation of a time domain equivalent fluid (TDEF) model to simulate the transient response of dissipative acoustic media to arbitrary unsteady excitation. As most time domain approaches, the formulation relies on approximating the frequency-dependent equivalent fluid parameters by a sum of rational functions composed of real-valued or complex-conjugated poles.
Technical Paper

A critical review of some Panel Contribution Analysis methods used in interior vehicle acoustics

2024-06-12
2024-01-2932
In the acoustic study of the interior noise of a vehicle, whether for structure-borne or air-borne excitations, knowing which areas contribute the most to interior noise and therefore should be treated as a priority, is the main goal of the engineer in charge of the NVH. Very often these areas are numerous, located in different regions of the vehicle and contribute at different frequencies to the overall sound pressure level. This has led to the development of several “Panel Contribution Analysis” (PCA) experimental techniques. For example, a well-known technique is the masking technique, which consists of applying a “maximum package” (i.e., a package with very high sound insulation) to the panels outside of the area whose contribution has to be measured. This technique is pragmatic but rather cumbersome to implement. In addition, it significantly modifies the dynamics and internal acoustics of the vehicle.
Technical Paper

The Potential of Hydrogen High Pressure Direct Injection Toward Future Emissions Compliance: Optimizing Engine-Out NOx and Thermal Efficiency

2024-06-12
2024-37-0005
By building on mature internal combustion engine (ICE) hardware combined with dedicated hydrogen (H2) technology, the H2-ICE has excellent potential to accelerate CO2 reduction. H2-ICE concepts can therefore contribute to realizing the climate targets in an acceptable timeframe. In the landscape of H2-ICE combustion concepts, High Pressure Direct Injection (HPDI™) is an attractive option considering its high thermal efficiency, wide load range and its applicability to on-road as well as off-road heavy-duty equipment. Still, H2-HPDI is characterized by diffusion combustion, giving rise to significant NOx emissions. In this paper, the potential of H2-HPDI toward compliance with future emissions legislation is explored on a 1.8L single-cylinder research engine. With tests on multiple load-speed points, Exhaust Gas Recirculation (EGR) was shown to be an effective measure for reducing engine-out NOx, although at the cost of a few efficiency points.
Technical Paper

AI-Based Optimization Method of Motor Design Parameters for Enhanced NVH Performance in Electric Vehicles

2024-06-12
2024-01-2927
The high-frequency whining noise produced by motors in modern electric vehicles causes a significant issue, leading to annoyance among passengers. This noise becomes even more noticeable due to the quiet nature of electric vehicles, which lack other noises to mask the high-frequency whining noise. To improve the noise caused by motors, it is essential to optimize various motor design parameters. However, this task requires expert knowledge and a considerable time investment. In this study, we explored the application of artificial intelligence to optimize the NVH performance of motors during the design phase. Firstly, we selected and modeled three benchmark motor types using Motor-CAD. Machine learning models were trained using Design of Experiment methods to simulate batch runs of Motor-CAD inputs and outputs.
Technical Paper

Estimating a Viscous Damping Model for a Vibrating Panel in contact with an Acoustic Trim Enhanced with Particle Dampers.

2024-06-12
2024-01-2917
Dampers (PDs) are passive devices employed in vibration and noise control applications. They consist of a cavity filled with particles that, when fixed to a vibrating structure, dissipate vibrational energy through friction and collisions among the particles. These devices have been extensively documented in the literature and find widespread use in reducing vibrations in structural machinery components subjected to significant dynamic loads during operation. However, their application in reducing vehicle interior sound has received, up to now, relatively little attention. Previous work by the authors has proven the effectiveness of particle dampers in mitigating vibrations in vehicle body panels, achieving a notable reduction in structure-borne noise within the vehicle cabin with an additional weight comparable to or even lower than that of bituminous damping treatments traditionally used for this purpose.
Technical Paper

A Numerical Study of the Laminar Flame Speed of Hydrogen/Ammonia Mixtures under Engine-like Conditions

2024-06-12
2024-37-0020
In the effort to achieve the goal of a climate-neutral transportation system, the use of hydrogen and other synthetic fuels plays a key role. As battery electric vehicles become more widespread, e-fuels could be used to defossilize the hard-to-electrify transportation sectors and to store energy produced from renewable and non-continuous energy sources. Among e-fuels, hydrogen and ammonia are very attractive because they are carbon-neutral and their oxidation does not lead to any CO2 emissions. Furthermore, hydrogen/ammonia mixtures overcome the issues that arise as each of the two fuels is separately used. In the automotive sector, the use of either hydrogen, ammonia or their blends require a characterization of such mixtures under engine-like conditions, that is, at high pressures and temperatures. The aim of this work is to evaluate the Laminar Flame Speed (LFS) of hydrogen/ammonia mixtures by varying the thermodynamic conditions and the molar composition of the reactants.
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