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Hybrid and Electric Vehicle Systems

Hybrid Electric Vehicle (HEV), Plug-In Hybrid Electric Vehicle (PHEV), and Battery Electric Vehicle (BEV) technology model offerings and production volumes continue to accelerate with each model year. Advanced technology vehicle populations are significantly increasing throughout the world, making it vital for engineers, technicians, and educators to have a thorough understanding of these technologies and systems.
Training / Education

Application Development of Electric Vehicles and Hybrid Electric Vehicles Balancing Economic Objectives and Technical Requirements

This course is offered in China only. More and more stringent emission and fuel consumption regulations are pushing the automotive industry towards electrified powertrain and electrified vehicles. This is particularly evident in China, where there is an increased demand for electric (EV) and hybrid electric vehicles (HEV). Infrastructure is being built across the country for convenient charging. It must now be determined how to meet the technical targets for EV/HEV regulations under economic constraints and how to best develop the major ePowertrain components (battery and motor).
Training / Education

Engine Failure Investigation and Analysis

Engine failures can occur in a variety of equipment, vehicles, and applications. On occasion, a single vehicle type or equipment family will even experience multiple engine failures leading to the inevitable need to determine what the most likely cause of one or all of those failures was. This comprehensive seminar introduces participants to the methods and techniques used to understand the types of variables and inputs that can affect engine reliability and then determine the most likely cause of an individual engine or group of engine failures in the field.
Training / Education

Robust Design

Engineers are taught to create designs that meet customer specifications. When creating these designs, the focus is usually on the nominal values rather than variation. Robustness refers to creating designs that are insensitive to variability in the inputs. Much of the literature on robustness is dedicated to experimental techniques, particularly Taguchi techniques, which advocate using experiments with replications to estimate variation. This course presents mathematical formulas based on derivatives to determine system variation based on input variation and knowledge of the engineering function.
Training / Education

Fundamentals of Gear Design and Application

Through informative discussions and detailed explanations, this seminar will provide a solid and fundamental understanding of gear geometry, types and arrangements, and design principles. Starting with the basic definitions of gears, conjugate motion, and the Laws of Gearing, those attending will be given the tools needed to understand the inter-relation and coordinated motion operating within gear pairs and multi-gear trains. Basic gear system design process and gear measurement and inspection techniques will also be explained.
Training / Education

Functional Gaging and Measurement 2-day

This course introduces functional gaging design and covers how to verify part dimensional requirements using functional gages and other measurement methods. Utilizing the expertise of world-renowned GD&T expert Alex Krulikowski, this course offers an explanation of metrology, the roles of the metrologist and inspector, measurement uncertainty, inspection tools, functional gages, inspection planning and reporting, and simulating datums. Newly acquired learning is reinforced throughout the class with numerous practice problems.
Training / Education

Design for Manufacturing & Assembly (DFM/DFA)

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes. Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes. In this two-day seminar, you will not only learn the Boothroyd Dewhurst Method, you will actually apply it to your own product design!
Training / Education

Advanced Vehicle Dynamics for Passenger Cars and Light Trucks

This interactive seminar will take you beyond the basics of passenger car and light truck vehicle dynamics by applying advanced theory, physical tests and CAE to the assessment of ride, braking, steering and handling performance. Governing state-space equations with transfer functions for primary ride and open loop handling will be developed & analyzed. Building on the analysis of the state space equations, common physical tests and their corresponding CAE solutions for steady state and transient vehicle events will be presented. The "state-of-the-art" of vehicle dynamics CAE will be discussed.
Training / Education

Design and Process Failure Modes and Effects Analysis (FMEA)

This seminar covers the five types of FMEAs with emphasis on constructing Design and Process FMEAs. Each column of the FMEA document will be clearly explained using an actual FMEA example. The course covers various methods for identifying failure modes, effects and causes with special attention given to severity, occurrence, and detection tables and how to develop effective recommended actions strategies. Throughout the class, participants will be involved in exercises/actual projects that demonstrate and incorporate direct application of learned principles.
Training / Education

Design Review Workshop

Note: Last day of class ends at approximately 12:30 pm In today's highly competitive and liability minded environment, Design Reviews (DR) are a must for all major mobility industries such as Automotive, DOD, Aerospace, Agriculture, Recreation, Marine and Rail. While Design Reviews are becoming increasingly important in product liability litigation, they also serve as an effective way to transfer organizational best practices for specific concerns and issues.
Training / Education

Leading High Performance Teams

Product development is organizationally a complex undertaking that requires effective coordination within a company and between companies. During product development, teams are confronted with a number of ongoing organizational challenges and there is a high potential for conflict between participants in the process. This course addresses teamwork and other "soft-side" factors that largely determine whether product development programs are successfully completed on schedule. The content is relevant for both OEMs and suppliers.
Training / Education

Introduction to Radar for Automotive Applications

This introduction to radar focuses on understanding how radars work and the trade offs that must be made to achieve its specified performance, focusing on applications to automotive safety and autonomy. The class includes demonstrations of radar signal outputs and describes the chain of hardware and software processing found in most radar systems. Participants will be exposed to all aspects of radar design at a level detailed enough to understand system engineering estimates for the major functions by examining the basic functions of radars, from the waveform generation in the transmitter, all the way to target detection in the receiver.
Training / Education

Tire Forensic Analysis

This course provides a detailed description of tire failure modes, their potential causes, identification, and the sometimes-subtle nuances that go along with determination of tire failure. In addition, proper inspection techniques of tires will be discussed and samples will be available to reinforce the concepts learned. The course is helpful for investigators and individuals who need to be able to explore and explain tire failures, to point on the failure contributing factors. The course will help to clarify failure root cause between tire production process deviation, tire design and service application.
Training / Education

Fundamentals and Applications of Electric Motors for Automotive Industries

As the electrification of automobiles is on the rise, it is imperative that the capabilities and limits of the associated devices and systems be understood at a higher level than previously considered adequate. For example, the Tesla Model S has 62 electric motors while the Model X has 70! They propel the vehicle and provide comfort too. Their design must reflect the worst case operating scenarios, duty cycles, environment, country of use and its standards, etc.