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Training / Education

Introduction to Failure Mode and Effects Analysis for Product and Process

2022-11-08
Failure Mode and Effects Analysis (FMEA) is a systematic method for preventing failure through the discovery and mitigation of potential failure modes and their cause mechanisms. Actions are developed in a team environment and address each high: severity, occurrence or detection ranking indicated by the analysis. Completed FMEA actions result in improved product performance, reduced warranty and increased product quality.
Standard

Qualified Hoses for Marine Applications

2021-11-24
WIP
J1942/1
The following list consists of hose data provided as of December, 2019, and is for convenience in determining acceptability of nonmetallic flexible hose assemblies intended for usage under 46 CFR 56.60-25. Where the maximum allowable working pressure (MAWP) or type of fitting is not specified, use the manufacturer's recommended MAWP or type of fitting. This list has been compiled by SAE staff from information provided by the manufacturers whose product listings appear in this document. Manufacturers wishing to list their products in this document shall: a. Successfully test their hose to the requirements of SAE J1942, Table 1. b. Submit a letter of certification to the SAE J1942 test requirements for each specific type of hose tested (see sample table, Table 1) along with the test results. All sizes should be included in the same letter which must also include all of the information necessary to make a SAE J1942-1 listing. c.
Standard

Performance Based Standard for Accelerated Exposure of Automotive Exterior Materials Using a Controlled Irradiance Xenon-Arc Apparatus

2021-11-18
WIP
J2527
This SAE Standard specifies the operating procedures for a controlled irradiance, xenon-arc apparatus used for the accelerated exposure of various exterior automotive materials. The sample preparation, test durations, and performance evaluation procedures are covered in material specifications of the different automotive manufacturers. Any deviation to this test method, such as filter combinations, is to be agreed upon by contractual parties.
Journal Article

A Robot Operating System-Based Prototype for In-Vehicle Data Acquisition and Analysis

2021-11-10
Abstract In the past years, the automotive industry has been integrating multiple hardware in the vehicle to enable new features and applications. In particular automotive applications, it is important to monitor the actions and behaviors of drivers and passengers to promote their safety and track abnormal situations such as social disorders or crimes. These applications rely on multiple sensors that generate real-time data to be processed, and thus, they require adequate data acquisition and analysis systems. This article proposes a prototype to enable in-vehicle data acquisition and analysis based on the middleware framework Robot Operating System (ROS). The proposed prototype features two processing devices and enables synchronized audio and video acquisition, storage, and processing. It was assessed through the implementation of a live inference system consisting of a face detection algorithm from the data gathered from the cameras and the microphone.
Research Report

Unsettled Economic, Environmental, and Health Issues of Ammonia for Automotive Applications

2021-10-15
EPR2021022
Ammonia has been previously trialed as an automotive fuel; however, it was hardly competitive with fossil fuels in terms of cost, energy density, and practicality. However, due to climate change, those practical and cost-related parameters have finally become secondary deciding factors in fuel selection. Ammonia is safer than most fuels and it offers superior energy densities compared to compressed or liquefied hydrogen. It is believed that ammonia might be an ultimate clean fuel choice and an extension to the emerging hydrogen economy. Unsettled Economic, Environmental, and Health Issues of Ammonia for Automotive Applications examines the major unsettled issues of using ammonia as a clean automotive fuel alternative, including the lack of regulations and standards for automotive applications, technology readiness, safety perception, and presently limited supply.
Technical Paper

Divergence of Thickness Losses and Weight Losses of Disc Pads for Passenger Cars: High-Copper NAOs and Copper-Free Low Mets

2021-10-11
2021-01-1290
The current investigation was undertaken to find out if lighter-weight passenger car disc pads would exhibit wear behaviors similar to pickup truck pads and commercial heavy truck drum linings in terms of the permanent volume expansion of the friction material contact surface region. 2 high-copper NonAsbestos Organic formulations and 3 copper-free LowMet formulations were tested according to the SAE J2522 test procedure. In all cases, the measured pad thickness loss was found to be less than the thickness loss calculated from the weight loss, indicating pad volume expansion in the pad surface region, in full agreement with the results from the pickup truck and heavy trucks. The heataffected swollen/expanded layer ranges from 0.27 to 0.61 mm in thickness depending on the formula and test conditions. Due to the expansion, pad durability projections made from test results based on high temperature city traffic tests can result in underestimating the actual durability.
Technical Paper

Predictive Maintenance of Commercial Vehicle Brakes using Acoustic Monitoring

2021-10-11
2021-01-1280
This study evaluated the performance of a new approach for detecting problems with commercial vehicle brakes based on the analysis of sounds emitted during braking. Commercial vehicle brakes emit ultrasonic energy inaudible to humans as part of the friction process, and the spectral distribution of these sounds is highly dependent on the mechanical condition of the brakes. Data collected from a commercial vehicle fleet found that the acoustic signature changes as friction linings wear. This conforms with the acoustic theory that the resonant frequency of an object increases with its decrease in mass. The use of this information to inform maintenance operations is promising in that the scheduling of visual brake inspections could be based on acoustic wear patterns rather than arbitrary time intervals and the observation of anomalous signals that might indicate more immediate concerns.
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