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Technical Paper

Terrain Streaming for Real-Time Vehicle Dynamics

2024-04-09
2024-01-2659
This paper describes an approach to integrating high-fidelity vehicle dynamics with a high-fidelity gaming engine, specifically with respect to terrain. The work is motivated by the experimental need to have both high-fidelity visual content with high-fidelity vehicle dynamics to drive a motion base simulator. To utilize a single source of terrain information, the problem requires the just-in-time sharing of terrain content between the gaming engine and the dynamics model. The solution is implemented as a client-server with the gaming engine acting as a stateless server and the dynamics acting as the client. The client is designed to actively maintain a locally cashed terrain grid around the vehicle and actively refresh it by polling the server in an on-demand mode of operation. The paper discusses the overall architecture, the protocol, the server, and the client designs. A practical implementation is described and shown to effectively function in real-time.
Technical Paper

Effects of Framing on Tradespace Exploration Decision-Making for Vehicle Design

2024-04-09
2024-01-2660
Tradespace exploration (TSE) describes the activity occurring early in the design process through which stakeholders explore a broad solution space in search of more-optimal alternatives. In doing so, these stakeholders attempt to maximize the utility inherent in the chosen solution while understanding the tradeoffs and compromises that may be required to find an acceptable solution. In the field of vehicle design, tradespaces are often comprised of vast amounts of alternatives which increases the complexity of the decision-making process. Additionally, the number of stakeholders has grown, as decision-makers seek to include more variety in both perspectives and expertise. As such, decision-making stakeholders can often find themselves working at odds and attempting to maximize vastly different objectives in the process. One way to rectify these contrasting viewpoints can be to intentionally introduce a group framing prior to the start of decision making.
Research Report

The Use of eVTOL Aircraft for First Responder, Police, and Medical Transport Applications

2023-09-26
EPR2023020
Advancements in electric vertical takeoff and landing (eVTOL) aircraft have generated significant interest within and beyond the traditional aviation industry. One particularly promising application involves on-demand, rapid-response use cases to broaden first responders, police, and medical transport mission capabilities. With the dynamic and varying public service operations, eVTOL aircraft can offer potentially cost-effective aerial mobility components to the overall solution, including significant lifesaving benefits.
Technical Paper

Second-Life of Electric Vehicle Batteries from a Circular Economy Perspective: A Review and Future Direction

2023-08-28
2023-24-0151
The second-life use of batteries from electric vehicles (EV) represents an excellent and cost-effective option for energy storage applications, including the control of fluctuations in energy supply and demand or in combination with solar photovoltaic and wind turbine. Indeed, these batteries are normally replaced from EV use before the end of their service life, when they still have 70-80% of the original capacity. Depending on the cell chemistry and the specific design, such batteries can still be employed in less stressful applications than the automotive one, including commercial, residential, and industrial applications. With the aim to promote the transition to a circular closed-loop economy for spent traction batteries, this study consists in a systematic literature review of available options for reusing EV batteries as a storage system in a factory environment, highlighting benefits and critical aspects.
Technical Paper

Design and Development of Fuel Tank for High Mobility Military Vehicle

2023-05-25
2023-28-1342
Fuel tank is considered as safety component in the vehicle, and it has to be tested to meet the safety requirements as per AIS 095. Earlier, fuel tanks were manufactured by using Hot dipped cold rolled steel material and the weld zones are applied with Anti-corrosive coating. Few fuel tanks were reported with Corrosion problems. The root cause analysis was carried out considering the raw material, manufacturing process, transpiration, storage and usage. As an improvement, the new fuel tank is designed to eliminate the limitations of the existing fuel tank. 3D modeling was done to check space and mounting requirement in the layout and used for volume calculations. FE analysis was performed to check structural stability. Emphasis given on Interchange-ability to cater the new fuel tanks in place of old as spares requirement. The fuel tank has developed with Alumina steel material.
Technical Paper

Formal Verification of Autonomous Vehicles: Bridging the Gap between Model-Based Design and Model Checking

2023-04-11
2023-01-0116
Formal verification plays an important role in proving the safety of autonomous vehicles (AV). It is crucial to find errors in the AV system model to ensure safety critical features are not compromised. Model checking is a formal verification method which checks if the finite state machine (FSM) model meets system requirements. These requirements can be expressed as linear Temporal logic (LTL) formulae to describe a sequence of states with linear Temporal properties to be satisfied. NuSMV is a dedicated software for performing model checking based on Temporal logic formulae on FSM models. However, NuSMV does not provide model-based design. On the other hand, Stateflow in MATLAB/SIMULINK is a powerful tool for designing the model and offers an interactive Graphical User Interface (GUI) for the user/verifier but is not as efficient as NuSMV in model checking.
Research Report

Legal Issues Facing Automated Vehicles, Facial Recognition, and Privacy Rights

2022-07-28
EPR2022016
Facial recognition software (FRS) is a form of biometric security that detects a face, analyzes it, converts it to data, and then matches it with images in a database. This technology is currently being used in vehicles for safety and convenience features, such as detecting driver fatigue, ensuring ride share drivers are wearing a face covering, or unlocking the vehicle. Public transportation hubs can also use FRS to identify missing persons, intercept domestic terrorism, deter theft, and achieve other security initiatives. However, biometric data is sensitive and there are numerous remaining questions about how to implement and regulate FRS in a way that maximizes its safety and security potential while simultaneously ensuring individual’s right to privacy, data security, and technology-based equality.
Technical Paper

An Integrated Energy Management and Control Framework for Hybrid Military Vehicles based on Situational Awareness and Dynamic Reconfiguration

2022-03-29
2022-01-0349
As powertrain hybridization technologies are becoming popular, their application for heavy-duty military vehicles is drawing attention. An intelligent design and operation of the energy management system (EMS) is important to ensure that hybrid military vehicles can operate efficiently, simultaneously maximize fuel economy and minimize monetary cost, while successfully completing mission tasks. Furthermore, an integrated EMS framework is vital to ensure a functional vehicle power system (VPS) to survive through critical missions in a highly stochastic environment, when needed. This calls for situational awareness and dynamic system reconfiguration capabilities on-board of the military vehicle. This paper presents a new energy management and control (EMC) framework based on holistic situational awareness (SA) and dynamic reconfiguration of the VPS.
Technical Paper

Decomposition and Coordination to Support Tradespace Analysis for Ground Vehicle Systems

2022-03-29
2022-01-0370
Tradespace analysis is used to define the characteristics of the solution space for a vehicle design problem enabling decision-makers (DMs) to evaluate the risk-benefit posture of a vehicle design program. The tradespace itself is defined by a set of functional objectives defined by vehicle simulations and evaluating the performance of individual design solutions that are modeled by a set of input variables. Of special interest are efficient design solutions because their perfomance is Pareto meaning that none of their functional objective values can be improved without decaying the value of another objective. The functional objectives are derived from a combination of simulations to determine vehicle performance metrics and direct calculations using vehicle characteristics. The vehicle characteristics represent vendor specifications of vehicle subsystems representing various technologies.
Technical Paper

Comparison and Evaluation of Performance, Combustion and Particle Emissions of Diesel and Gasoline in a Military Heavy Duty 720 kW CIDI Engine Applying EGR

2020-09-15
2020-01-2057
Investigating the impact of Gasoline fuel on diesel engine performance and emission is very important for military heavy- duty combat vehicles. Gasoline has great potential as alternative fuel due to rapid depletion of petroleum reserves and stringent emission legislations, under multi fuel strategy program for military heavy- duty combat vehicle. There is a known torque, horsepower and fuel economy penalty associated with the operation of a diesel engine with Gasoline fuel. On the other hand, experimental studies have suggested that Gasoline fuel has the potential for lowering exhaust emissions, especially NOx, CO, CO2, HC and particulate matter as compared to diesel fuel. Recent emission legislations also restrict the total number of nano particles emitted in addition to particulate matter, which has adverse health impact.
Research Report

Unsettled Issues Concerning Integrated Vehicle Health Management Systems and Maintenance Credits

2020-05-27
EPR2020006
The “holy grail” for prognostics and health management (PHM) professionals in the aviation sector is to have integrated vehicle health management (IVHM) systems incorporated into standard aircraft maintenance policies. Such a change from current aerospace industry practices would lend credibility to this field by validating its claims of reducing repair and maintenance costs and, hence, the overall cost of ownership of the asset. Ultimately, more widespread use of advanced PHM techniques will have a positive impact on safety and, for some cases, might even allow aircraft designers to reduce the weight of components because the uncertainty associated with estimating their predicted useful life can be reduced. We will discuss how standard maintenance procedures are developed, who the various stakeholders are, and – based on this understanding - outline how new PHM systems can gain the required approval to be included in these standard practices.
Journal Article

Balancing Lifecycle Sustainment Cost with Value of Information during Design Phase

2020-04-14
2020-01-0176
The complete lifecycle of complex systems, such as ground vehicles, consists of multiple phases including design, manufacturing, operation and sustainment (O&S) and finally disposal. For many systems, the majority of the lifecycle costs are incurred during the operation and sustainment phase, specifically in the form of uncertain maintenance costs. Testing and analysis during the design phase, including reliability and supportability analysis, can have a major influence on costs during the O&S phase. However, the cost of the analysis itself must be reconciled with the expected benefits of the reduction in uncertainty. In this paper, we quantify the value of performing the tests and analyses in the design phase by treating it as imperfect information obtained to better estimate uncertain maintenance costs.
Technical Paper

Design, Synthesis and Analysis of Loader Bucket, Boom and Linkages for Amphibious Infantry Combat Vehicle

2019-10-11
2019-28-0124
Currently, for various military activities such as construction of bridges, digging trenches, construction of roads and clearing the area during landslides, separate unit of bulldozer for dozing operation and loader for loading operation is required. But the need is to develop a single unit which could perform both of these operations efficiently and simultaneously. The paper discusses about the development of dozer bucket mechanism as a single unit to perform dozing and loading operation and connected to the amphibious infantry combat vehicle. To develop the dozer bucket mechanism synthesis of mechanism (Linkages and Boom) has carried out and care has taken to fulfill the above stated functional requirement and satisfy the geometrical constraints. The synthesis of mechanism is done with the help of ‘CATIA’ software packages. The force calculation on various joints at the different position of mechanism has evaluated with the help of ’ADAMS’ software.
Technical Paper

Implementation of Active & Passive Safety for Heavy Article Tilter and Positioner (HATP)

2019-01-09
2019-26-0003
Mobile heavy article tilter and positioner (HATP) is special purpose vehicle designed to level, articulate and positioning of very heavy load within the accuracy of arc minutes and in a stipulated time in fully auto mode. HATP system uses sophisticated electronic controller system to carry out required task in auto mode. This electronic controller system comprises of various types of electronic hardware, software, sensors and actuators. As this system is dealing with heavy load, any failure in any of subsystem of HATP can result into catastrophe. Therefore active and passive safety measure at various levels must be incorporated into system which firstly prevents the failure and reduce the effect of failure. The safety system for HATP system has been divided in three major levels: 1. Access level safety 2. Operational safety 3. Preventive safety. All three levels of safety is incorporated at appropriate subsystem based on Risk Priority Number (RPN) and failure mode effect analysis.
Technical Paper

Warrior Injury Assessment Manikin Oblique Vertical Testing

2018-11-12
SC18-22-0008
Abstract - The Warrior Injury Assessment Manikin (WIAMan) was developed to assess injury in Live Fire Test and Evaluation (LFTE) and laboratory development tests of vehicles and vehicle technologies subjected to underbody blast (UBB) loading. While UBB events impart primarily vertical loading, the occupant location in the vehicle relative to the blast can result in some inherent non-vertical, or off-axis loading. In this study, the WIAMan Technology Demonstrator (TD) was subjected to 18 tests with a 350g, 5-ms time duration drop tower pulse using an original equipment manufacturer (OEM) energy attenuating seat in four conditions: purely vertical, 15° forward tilt, 15° rearward tilt, and 15° lateral tilt to simulate the partly off-axis loading of an UBB event. The WIAMan TD showed no signs of damage upon inspection. Time history data indicates the magnitude, curve shape, and timing of the response data were sensitive to the off-axis loading in the lower extremity, pelvis, and spine.
Technical Paper

Multi-Layer Framework for Synthesis and Evaluation of Heterogeneous System-of-Systems Composed of Manned and Unmanned Vehicles

2018-10-30
2018-01-1964
The advancement of both sensory and unmanned technology, combined with increased utilization of autonomous platforms in complex teaming scenarios, has created a need for practical design space exploration tools to aid in the synthesis of effective System-of-Systems (SoS). The presented work describes a modular, flexible, and extensible framework, referred to herein as the Technologies and Teaming Evaluation (TATE) framework, for straightforward identification of high-quality SoS, which may include both manned and autonomous elements, through quantitative evaluation of system-level and SoS-level attributes against a set of user-defined reference tasks.
Technical Paper

Influence of the distances between the axles in the vertical dynamics of a military vehicle equipped with magnetorheological dampers

2018-09-03
2018-36-0232
While traveling on any type of ground, the damper of a vehicle has the critical task of attenuating the vibrations generated by its irregularities, to promote safety, stability, and comfort to the occupants. To reach that goal, several passive dampers projects are optimized to embrace a bigger frequency range, but, by its limitations, many studies in semiactive and active dampers stands out by promoting better control of the vehicle dynamics behavior. In the case of military vehicles, which usually have more significant dimensions than the common ones and can run on rough or unpaved lands, the use of semi-active or active dampers reveals itself as a promising alternative. Motivated by that, the present study performs an analysis of the vertical dynamics of a wheeled military vehicle with four axles, using magnetorheological dampers. This study is made using a configuration of the distances between the axles of the vehicle, which is chosen from five available options.
Technical Paper

Optimizing Occupant Restraint Systems for Tactical Vehicles in Frontal Crashes

2018-04-03
2018-01-0621
The objective of this study was to optimize the occupant restraint systems for a light tactical vehicle in frontal crashes. A combination of sled testing and computational modeling were performed to find the optimal seatbelt and airbag designs for protecting occupants represented by three size of ATDs and two military gear configurations. This study started with 20 sled frontal crash tests to setup the baseline performance of existing seatbelts, which have been presented previously; followed by parametric computational simulations to find the best combinations of seatbelt and airbag designs for different sizes of ATDs and military gear configurations involving both driver and passengers. Then 12 sled tests were conducted with the simulation-recommended restraint designs. The test results were further used to validate the models. Another series of computational simulations and 4 sled tests were performed to fine-tune the optimal restraint design solutions.
Technical Paper

Computing Remaining Fatigue Life Under Incrementally Updated Loading Histories

2018-04-03
2018-01-0623
After manufacture, every military vehicle experiences a unique history of dynamic loads, depending on loads carried, missions completed, etc. Damage accumulates in vehicle structures and components accordingly, leading eventually to failures that can be difficult to anticipate, and to unpredictable consequences for mission objectives. The advent of simulation-based fatigue life prediction tools opens a path to Digital Twin based solutions for tracking damage, and for gaining control over vehicle reliability. An incremental damage updating feature has now been implemented in the Endurica CL fatigue solver with the aim of supporting such applications for elastomer components. The incremental updating feature is demonstrated via the example of a simple transmission mount component. The damage state of the mount is computed as it progresses towards failure under a series of typical loading histories.
Technical Paper

On Simulating Sloshing in Vehicle Dynamics

2018-04-03
2018-01-1110
We present an approach in which we use simulation to capture the two-way coupling between the dynamics of a vehicle and that of a fluid that sloshes in a tank attached to the vehicle. The simulation is carried out in and builds on support provided by two modules: Chrono::FSI (Fluid-Solid Interaction) and Chrono::Vehicle. The dynamics of the fluid phase is governed by the mass and momentum (Navier-Stokes) equations, which are discretized in space via a Lagrangian approach called Smoothed Particle Hydrodynamics. The vehicle dynamics is the solution of a set of differential algebraic equations of motion. All equations are discretized in time via a half-implicit symplectic Euler method. This solution approach is general - it allows for fully three dimensional (3D) motion and nonlinear transients. We demonstrate the solution in conjunction with the simulation of a vehicle model that performs a constant radius turn and double lane change maneuver.
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