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Training / Education

Fundamentals of Threaded Fasteners

Fastener experts believe that upwards of 95% of all fastener failures are the result of either the wrong fastener for the job or improper installation. Whether this shocking figure is accurate or not, it is irrefutable that threaded fasteners are poorly misunderstood by many in both the fastener and user communities. In October 1990 the USS Iwo Jima suffered a catastrophic steam valve accident minutes after leaving port following repairs to its steam plant. In one of the single most deadly events of Operation Desert Storm, ten of the eleven crewmen present in the engine compartment would lose their lives.
Training / Education

FEA Beyond Basics Thermal Analysis

Finite Element Analysis (FEA) is a powerful and well recognized tool used in the analysis of heat transfer problems. However, FEA can only analyze solid bodies and, by necessity thermal analysis with FEA is limited to conductive heat transfer. The other two types of heat transfer: convection and radiation must by approximated by boundary conditions. Modeling all three mechanisms of heat transfer without arbitrary assumption requires a combined use of FEA and Computational Fluid Dynamics (CFD).
Training / Education

Weibull-Log Normal Analysis Workshop

RMS (Reliability-Maintainability-Safety-Supportability) engineering is emerging as the newest discipline in product development due to new credible, accurate, quantitative methods. Weibull Analysis is foremost among these new tools. New and advanced Weibull techniques are a significant improvement over the original Weibull approach. This workshop, originally developed by Dr. Bob Abernethy, presents special methods developed for these data problems, such as Weibayes, with actual case studies in addition to the latest techniques in SuperSMITH® Weibull for risk forecasts with renewal and optimal component replacement.
Training / Education

Vibration Analysis Using Finite Element Analysis (FEA)

Finite Element Analysis (FEA) has been used by engineers as a design tool in new product development since the early 1990's. Until recently, most FEA applications have been limited to static analysis due to the cost and complexity of advanced types of analyses. Progress in the commercial FEA software and in computing hardware has now made it practical to use advanced types as an everyday design tool of design engineers. In addition, competitive pressures and quality requirements demand a more in-depth understanding of product behavior under real life loading conditions.
Training / Education

Hybrid and Electric Vehicle Engineering Academy

SAE Engineering Academies provide comprehensive and immersive training experiences, helping new and re-assigned engineers become proficient and productive in a short period of time. The Hybrid and Electric Vehicle Engineering Academy covers hybrid and electric vehicle engineering concepts, theory, and applications relevant to HEV, PHEV, EREV, and BEV for the passenger car industry. While the theory and concepts readily apply to the commercial vehicle industry as well, the examples and applications used will apply primarily to the passenger car industry.
Technical Paper

Development of PCX Electric

We developed the electric motorcycle model “PCX ELECTRIC” that satisfies usability under the traffic environment in apan and ASEAN’s motorcycle sales major countries. The PCX ELECTRIC features easily removable battery packs, which practically helps eliminate the waiting time associated with charging the battery. The compactly designed EV system, which is efficiently packaged in the vehicle, uses two removable 48 V battery packs connected in series to realize a 96 V system suitable for driving the electric motorcycle. The EV system mounted on the body of the 2018 PCX achieves a motor power of 4.2 kW, top speed of 60 km/h, and cruising range of 41 km (at a steady 60 km/h). In addition, we developed a highly-convenient battery attaching system that enables fixing of the battery to the vehicle body and engaging of the connectors with a single action operation.