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Vehicle Architecture for Hybrid, Electric, Automated, and Shared Vehicle Design

2024-09-10
Electric and hybrid vehicle engineers and designers are faced with the important issue of how to adequately configure required powertrain system components to achieve needed performance, occupant accommodation, and operational objectives. This course enables participants to fully comprehend vehicle architectural/configurational design requirements to enable efficient structural design, effective packaging of required components, and efficient vehicle performance for shared and autonomous operation. The importance of integrating these design requirements with specific vehicle user needs and expectations will be emphasized.
Technical Paper

Approach for an Assistance System for E-Bikes to Implement Rider-Adaptive Support

2024-07-02
2024-01-2979
When riding an e-bike, riders are faced with the question of whether there is enough energy left in the battery to reach the destination with the desired level of support. E-bike users therefore have an existential range anxiety. Specifically, this describes the fear that the battery charge will be exhausted before there is an opportunity to recharge it and that it will no longer be possible to use the electric support. However, e-bike riders have so far had to decide for themselves whether the available battery charge is sufficient for riding the planned route or whether the desired destination can be reached. In this context, the challenge is to decide how much support can be used so that an appropriate amount of effort can be achieved for the entire journey. In order to assist e-bike riders with this problem, the objective of this paper is to present an approach towards an assistance system that provides rider-adaptive support over the entire journey of a defined route.
Technical Paper

Optimization-Based Battery Thermal Management for Improved Regenerative Braking in CEP Vehicles

2024-07-02
2024-01-2974
The courier express parcel service industry (CEP industry) has experienced significant changes in the recent years due to increasing parcel volume. At the same time, the electrification of the vehicle fleets poses additional challenges. A major advantage of battery electric CEP vehicles compared to internal combustion engine vehicles is the ability to regenerate the kinetic energy of the vehicle in the frequent deceleration phases during parcel delivery. If the battery is cold the maximum recuperation power of the powertrain is limited by a reduced chemical reaction rate inside the battery. In general, the maximum charging power of the battery depends on the state of charge and the battery temperature. Due to the low power demand for driving during CEP operation, the battery self-heating is comparably low under cold ambient conditions. Without active conditioning of the battery, potential regenerative energy is lost as a result of the cold battery.
Technical Paper

Analysis of human driving behavior with focus on vehicle lateral control

2024-07-02
2024-01-2997
The optimization and further development of automated driving functions offers great potential to relieve the driver in various driving situations and increase road safety. Simulative testing in particular is an indispensable tool in this process, allowing conclusions to be drawn about the design of automated driving functions at a very early stage of development. In this context, the use of driving simulators provides support so that the driving functions of tomorrow can be experienced in a very safe and reproducible environment. The focus of the acceptance and optimization of automated driving functions is particularly on vehicle lateral control functions. As part of this paper, a test person study was carried out regarding manual vehicle lateral control on the dynamic vehicle road simulator at the Institute of Automotive Engineering.
Technical Paper

Runtime Safety Assurance of Autonomous Last-Mile Delivery Vehicles in Urban-like Environment

2024-07-02
2024-01-2991
The conventional process of last-mile delivery logistics often leads to safety problems for road users and a high level of environmental pollution. Delivery drivers must deal with frequent stops, search for a convenient parking spot and sometimes navigate through the narrow streets causing traffic congestion and possibly safety issues for the ego vehicle as well as for other traffic participants. This process is not only time consuming but also environmentally impactful, especially in low-emission zones where prolonged vehicle idling can lead to air pollution and to high operational costs. To overcome these challenges, a reliable system is required that not only ensures the flexible, safe and smooth delivery of goods but also cuts the costs and meets the delivery target.
Technical Paper

Next-gen battery strategies 2027+: Potentials and challenges for future battery designs and diversification in product portfolios to serve a large bandwidth of market applications

2024-07-02
2024-01-3018
The pace of innovations in battery development is revolutionizing the landscape and opportunities for energy storage applications leading to a stronger market segmentation enabling a better suitability to fulfill specific application requirements. For automotive applications, several approaches to increase energy densities, to improve fast charging performance, and to reduce cost on a pack level are considered. Among them, a promising example is the direct integration of battery cells into the battery pack (Cell-to-pack; CTP) or vehicle (Cell-to-chassis, CTC) to increase energy densities and to reduce costs, as already commercialized by Tesla, CATL and others. In the pack development, especially Asian players are one of the frontrunners, where e.g., hybrid cell battery systems with a mixture of cells with different cathode chemistries as introduced by NIO, are experiencing a high interest of the market.
Technical Paper

Additively Manufactured Wheel Suspension System with Integrated Conductions and Optimized Structure

2024-07-02
2024-01-2973
Increasing urbanisation and the growing environmental awareness in society require new and innovative vehicle concepts. In the present work, the design freedoms of additive manufacturing (AM) are used to develop a front axle wheel suspension for a novel modular vehicle concept. The development of the suspension components is based on a new method using industry standard load cases for the strength design of the components. To design the chassis components, first the available installation space is determined and a suitable configuration of the chassis components is defined. Furthermore, numerical methods are used to identify component geometries that are suitable for the force flow. The optimisation setup is selected in a way that allows to integrate information, energy and material-carrying conductors into the suspension arms. The conductors even serve as load-bearing structures because of the matching design of the components.
Technical Paper

Investigation of Stator Cooling Concepts of an Electric Machine for Maximization of Continuous Power

2024-07-02
2024-01-3014
With the automotive industry's increasing focus on electromobility and the growing share of electric cars, new challenges are arising for the development of electric motors. The requirements for torque and power of traction motors are constantly growing, while installation space, costs and weight are increasingly becoming limiting factors. Moreover, there is an inherent conflict in the design between power density and efficiency of an electric motor. Thus, a main focus in today's development lies on space-saving and yet effective and innovative cooling systems. This paper presents an approach for a multi-physical optimization that combines the domains of electromagnetics and thermodynamics. Based on a reference machine, this simulative study examins a total of nine different stator cooling concepts varying the cooling duct positions and end-winding cooling concepts.
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