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Training / Education

The Basics of Internal Combustion Engines

2019-10-28
In your profession, an educated understanding of internal combustion engines is required, not optional. This two-day technology survey seminar covers the most relevant topics - ranging from the chemistry of combustion to the kinematics of internal components of the modern internal combustion engine - for maximum comprehension. Attendees will gain a practical, hands-on approach to the basics of the most common designs of internal combustion engines, as they apply to the gaseous cycles, thermodynamics and heat transfer to the major components, and the design theories that embody these concepts.
Technical Paper

Compensating the Effects of Ice Crystal Icing on the Engine Performance by Control Methods

2019-09-16
2019-01-1862
Aircraft equipment is operated in a wide range of external conditions, which, with a certain combination of environmental parameters, can lead to icing of the engine internal elements. Due to icing, the engine components performance change what leads to decrease in thrust, gas dynamic stability, durability, etc. Safe aircraft operation and its desired performance may be lost as a result of such external influence. Therefore, it is relevant to study the possibilities of reducing the icing effect with the help of a special engine control. The focus of this paper is to determine control methods of an aircraft gas turbine engine addressing this problem. The object of the study is a modern commercial turbofan with a bypass ratio of about 9. In this paper analysis of the effect of ice crystal icing on the engine components performance is conducted.
Technical Paper

Hypersonic flow simulation towards space propulsion geometries

2019-09-16
2019-01-1873
With the actual tendency of space exploration, hypersonic flight have gain a significant relevance, taking the attention of many researchers over the world. This work aims to present a numerical tool to solve hypersonic gas dynamic flows for space propulsion geometries. This will be done by validating the code using two well-known hypersonic test cases, the double cone and the hollow cylinder flare. These test cases are part of NATO Research and Technology Organization Working Group 10 validation of hypersonic flight for laminar viscous-inviscid interactions. During the validation process several important flow features of hypersonic flow are captured and compared with available CFD and numerical data. Special attention is taken to the phenomenon of vibrational excitation of the molecules. Different vibrational non-equilibrium models are used and compared with the available data. The pressure and the heat flux along the surfaces are also analyzed.
Technical Paper

A New Positioning Device Designed for Aircraft Automated Alignment System

2019-09-16
2019-01-1883
Accurate and fast positioning of large aircraft component is of great importance for Automated Alignment System. The Ball joint is a widely-used mechanical device connecting the aircraft component and Automated Alignment System. However, there are some shortcomings for the device in man-machine engineering, such as the entry state of the ball-head still needs to be confirmed by the workers and then switched to the locking state manually. To solve above problems, a new positioning mechanism is present in this paper, which consists of a ball-head and a ball-socket. The new device is equipped with a monocular vision system, in which a calibrated industrial camera is used to collect the images of the ball-head. And then, the 3-D coordinate of the ball-head center is calculated by a designed algorithm, which combines the symmetry of the sphere and the principle of projection transformation, guiding the positioner to capture the ball-head.
Technical Paper

Noise and Vibration Optimization Using TMR Analysis for CI Engine Fueled by Blends of Simarouba Methyl Ester

2019-09-16
2019-01-1894
Today’s frenetic engine manufacturing and transportation sector and its related traces viz; noise and vibration of our modern societies has adverse effect on environment as well as all of us. Generally, vehicle extensively tested to withstand against mechanical shocks, noise, vibration etc. While, accordingly make the provision such as suspension, dampers, air bags etc. still the problem of noise/vibration day-by-day incrementally arise and become severe with the age of vehicles. Noise/vibration is a controllable pollutant that deserves the attention were all the scientific community work hard for controlling their harmful effects. Modern research affords us the opportunity to understand the subject better and to develop advance technologies. Widely immediate slogan and goal of all industries might be to reduce Noise/vibration on predominantly basis while, make the quietest and smoothest running Engines.
Training / Education

Turbocharging Internal Combustion Engines

2019-09-16
The need to control emissions and maintain fuel economy is driving the use of advanced turbocharging technology in both diesel and gasoline engines. As the use of diesel engines in passenger car gasoline and diesel engines increases, a greater focus on advanced turbocharging technology is emerging in an effort to reap the benefits obtained from turbocharging and engine downsizing. This seminar covers the basic concepts of turbocharging of gasoline and diesel engines (light and heavy duty), including turbocharger matching and charge air and EGR cooling, as well as associated controls.
Training / Education

Control Systems Simplified

2019-09-11
The advent of digital computers and the availability of ever cheaper and faster micro processors have brought a tremendous amount of control system applications to the automotive industry in the last two decades. From engine and transmission systems, to virtually all chassis subsystems (brakes, suspensions, and steering), some level of computer control is present. Control systems theory is also being applied to comfort systems such as climate control and safety systems such as cruise control or collision mitigation systems.
Training / Education

Fundamentals of Powertrain Design for Hybrid Electric Vehicles

2019-09-04
Driven by high fuel prices, environmental regulations, and consumer demand, the market for hybrid electric vehicles (HEV) has experienced rapid growth. Every major automotive company produces an HEV. There are approximately fifty different HEV models on the market and over eight million HEVs already sold. In order to meet current and future demands in the HEV and PHEV markets, success will depend on engineering personnel knowing how to develop and manufacture HEV powertrains. This two day seminar will cover the fundamentals of HEV powertrain design.
Technical Paper

Valve Flow Coefficients under Engine Operation Conditions: Piston Influence and Flow Pulsation

2019-08-15
2019-24-0003
Engine valve flow coefficients are used to describe the flow throughput performance of engine valve/port designs, and to model gas exchange in 0D/1D engine simulation. Valve flow coefficients are normally estimated at a stationary flow test bench, separately for intake and exhaust side, in the absence of the piston. However, engine operation differs from this setup; i. a. the piston might interact with valve flow around scavenging top dead center, and instead of steady boundary conditions, valve flow is nearly always subjected to pressure pulsations, due to pressure wave reflections within the gas exchange ports. In this work the influences of piston position and pressure pulsation on valve flow coefficients are investigated for different SI engine geometries by means of 3D CFD and measurements at an enhanced flow test bench.
Technical Paper

Intake manifold primary trumpet tuning options for fuel flow limited high performance ICEs

2019-08-15
2019-24-0005
The 2014 change in Formula 1 power units, from naturally aspirated to highly-downsized and heavily-boosted hybridized power units led to a relevant increase of the internal combustion engine brake specific power output in comparison with former V-8 units. The newly designed “down-sized” engines are characterized by a fuel flow limitation and relevant increase in the thermal loads acting on the engine components, in particular on those facing the combustion chamber. Furthermore, efficiency becomes an equivalent paradigm as performance. In the power unit layout, the air path is defined by the compressor, the intercooler and the piping from the intake plenum to the cylinder. Intake duct length is defined from intake plenum to valve seat and it is a key parameter for engine performance.
Technical Paper

CFD analysis and knock prediction within the crevices of piston to liner fireland of a high performance I.C.E.

2019-08-15
2019-24-0006
The paper aims at defining a methodology for the prediction and understanding of knock tendency in internal combustion engine piston crevices by means of CFD simulations. The motivation for the analysis comes from a real design requirement which appeared during the development of a new high performance SI unit: it is in fact widely known that, in high performance engines (especially the turbocharged ones), the high values of pressure and temperature inside the combustion chamber during the engine cycle may cause knocking phenomena. “Standard” knock can be easily recognized by direct observation of the in-cylinder measured pressure trace; it is then possible to undertake proper actions and implement design and control improvements to prevent it with relatively standard 3D-CFD analyses.
Technical Paper

Large eddy simulation of an ignition wave front in a heavy duty partially premixed combustion engine

2019-08-15
2019-24-0010
In partially premixed combustion engines high octane number fuels are injected into the cylinder during the late part of the compression cycle, giving the fuel and oxidizer enough time to mix into a desirable stratified mixture. If ignited by auto-ignition such a gas composition can react in an ignition wave-front dominated combustion mode. 3D-CFD modeling of such a combustion mode is challenging as the reaction speed is dependent on both mixing history and turbulence acting on the reaction wave. This paper presents a large eddy simulation (LES) study of the effects of energetic turbulence scale on the fuel/air mixing and on the propagation of reaction wave. The results are compared with optical experiments to validate both pressure trace and ignition location. The studied case is a closed cycle simulation of a single cylinder of a Scania D13 engine running PRF81 (81% iso-octane and 19% n-heptane).
Technical Paper

Cylinder Pressure based Method for In-Cycle Pilot Misfire Detection

2019-08-15
2019-24-0017
For the reduction of emissions and combustion noise in a internal combustion Diesel engine, multiple injections are normally used. A pilot injection reduces the ignition delay of the main injection and hence the combustion noise. However, normal variations of the operating conditions, component tolerances and aging may result in the lack of combustion (misfire) or even the lack of injection (miss-injection) for short on-times. The result is a lower indicated thermal efficiency, higher emissions and louder combustion noise. Closed-loop combustion control techniques aim to monitor in real-time these variations and act accordingly to counteract their effect. To ensure the in-cycle controllability of the main injection, the misfire diagnosis must be performed before the start of the main injection. This paper focuses on the development and evaluation of in-cycle algorithms for the pilot misfire detection.
Technical Paper

Experimental and numerical analysis of a pre-chamber turbulent jet ignition combustion system

2019-08-15
2019-24-0018
The growing demand for more efficient and less polluting internal combustion engine has pushed the development of non-conventional ignition systems. One of the most promising techniques appears to be the so-called Pre-Chamber initiated Turbulent Jet Ignition Combustion system in which a jet of hot combusting gasses is employed to initiate the combustion in the main chamber. In the present study, the combustion process related to this ignition system has been experimentally investigated in an optically accessible single cylinder Spark-Ignition engine. The pre-chamber was composed of a gas injector and a miniaturized spark-plug, embedded in a small annular chamber connected to the cylinder through a 4 holes pipette. A small amount of methane is injected within the pre-chamber for initiating the combustion. The flame reaches the combustion chamber through the four narrow orifices and rapidly consumes a homogeneous mixture of port injected gasoline and air.
Technical Paper

Study of fuel octane sensitivity effects on gasoline partially premixed combustion using optical diagnostics

2019-08-15
2019-24-0025
Partially premixed combustion (PPC) is a low-temperature combustion (LTC) concept that could deliver higher engine efficiency, as well as lower NOx and soot emissions. Gasoline-like fuels are beneficial for air/fuel mixing process under PPC mode because they have superior auto-ignition resistance to prolong ignition delay time. In current experiments, the high octane number gasoline fuel E10 (US market used gasoline, RON=91) and low octane number GCI blend fuel (RON=77) were tested respectively in a full-transparent AVL single cylinder optical compression ignition (CI) engine. Aiming at investigating the fuel sensitivity on engine performances under different combustion modes as well as soot particle emissions, the engine operating parameters and emission data were analyzed from CI to HCCI (homogeneous charge compression ignition) via PPC (partially premixed combustion) by changing fuel injection timing.
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