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Technical Paper

Offset Active Prechamber (OAP): A strategy to enable the Low Load GCI Operation

2024-11-05
2024-01-4283
High fuel stratification gasoline compression ignition (HFS-GCI) strategies allow for the use of ignition control methods similar to those used by diesel-fueled compression ignition (CI) engines while offering the emissions benefits of gasoline-like fuels. Despite this benefit, low load GCI operation requires ignition assistance viz. intake boosting, intake heating, cylinder deactivation, etc. for consistent autoignition. A novel ignition assistance methodology using an offset active prechamber (OAP) is proposed in this work to enable low load GCI operation. A 1.5cc OAP with a pressure-sensing spark plug and gaseous fuel injection system is designed and mounted in a medium-duty single-cylinder test engine based on the Cummins ISB engine. The prechamber is provided with two holes designed to ignite the fuel spray from the centrally mounted DI fuel injector. Gasoline was used as the main chamber fuel and methane was used as the prechamber fuel.
Technical Paper

Reproducing Internal Injector Deposits found in Heavy-Duty Vehicles with a Novel Injector Rig

2024-11-05
2024-01-4298
In recent years, deposit formation in the fuel systems for heavy-duty engines, using drop-in fuels, have become increasingly common. Drop-in fuels are particularly appealing because as they are compatible with existing engines, allowing for higher proportions of alternative fuels to be blended with conventional fuels. However, the precipitation of insoluble substances from drop-in fuels can result in fuel filter clogging and the formation of internal injector deposits, leading to higher fuel consumption and issues with engine drivability. The precise reasons behind the formation of these deposits in the fuel system remain unclear, with factors such as operating conditions, fuel quality, and fuel contamination all suggested as potential contributors. In order to reproduce and study the formation of internal injector deposits, for heavy-duty engines under controlled conditions, facilitating a more precise comparison to field trials, a novel injector test rig has been developed.
Technical Paper

Emissions analysis for a hydrogen-fueled low-pressure-ratio split-cycle engine

2024-11-05
2024-01-4312
Recuperated low-pressure-ratio split-cycle engines represent a promising engine configuration for applications like transportation and stand-alone power generation by offering a potential efficiency as high as 60%. However, it can be challenging to achieve the stringent NOx emission standard, such as Euro 6 limit of 0.4 gNOx/kWh, due to the exhaust cylinder high intake temperature. This paper presents experimental investigation of hydrogen-air combustion NOx emissions for such engines for the first time. Experiments are carried out using a simplified constant-volume combustion chamber with glow-plug ignition. Two fuel injection techniques are performed: direct injection and injection via a novel convergent-divergent injector. For the direct injection scenario, NOx levels are unsatisfactory with respect to the Euro 6 standards over a range of operating temperatures from 200 °C to 550 °C.
Technical Paper

Performance and Emissions of a Hydrogen Dual-Fuel Engine using Diesel and HVO as Pilot Fuels

2024-11-05
2024-01-4286
A comprehensive experimental study of hydrogen–diesel dual-fuel and hydrogen-hydrotreated vegetable oil (HVO) dual-fuel operations was conducted in a single-cylinder diesel engine (bore 85.0 mm, stroke 96.9 mm, and compression ratio 14.3) equipped with a common rail fuel injection system and a supercharger. The hydrogen flow rate was manipulated by varying the hydrogen excess air ratio from 2.5 to 4.0 in 0.5 increments. Hydrogen was introduced into the intake pipe using a gas injector. Diesel fuel and HVO were injected as pilot fuels at a fixed injection pressure of 80 MPa. The quantity of pilot fuel was set to 3, 6, and 13 mm3/cycle. The intake and exhaust pressures were set in the range of 100–220 kPa in 20 kPa increments. The engine was operated at a constant speed of 1,800 rpm under all conditions. The pilot injection timing was varied such that the ignition timing was constant at the TDC under all conditions.
Technical Paper

Methanol Combustion in Compression Ignition Engines with a Combustion Enhancer based on Nitrates (CEN): Insights from an experimental study in a New One Shot Engine (NOSE)

2024-11-05
2024-01-4281
Because it can be produced in a green form, methanol is envisioned as a potential fuel to replace conventional diesel fuel and directly reduce the greenhouse gas (GHG) impact of maritime transportation. For these reasons, Original Equipment Manufacturers (OEMs) working on marine applications are focusing on making methanol easily usable in Compression Ignition (CI) engines. While it is an easy-to-use substance with manageable energy content, methanol has a few drawbacks, including a high latent heat of vaporization and a high auto-ignition temperature, all of which affect combustion quality. Therefore, solutions have been found or are still under study to give it Diesel-like behavior. One solution is to use a pilot fuel for ignition in significant quantities. A previous study conducted at the PRISME laboratory highlighted the possibility of using a Combustion Enhancer based on Nitrates (CEN) as an additive.
Technical Paper

Spray Ignition of Primary Reference Fuels Blended with Ethanol and 2,5-Dimethylfuran

2024-11-05
2024-01-4294
The Advanced Fuel Ignition Delay Analyzer (AFIDA) apparatus can measure the ignition delay times with high repeatability within very short time. The device also requires small quantities of fuel samples. During AFIDA experiments, liquid fuel is injected into a hot and constant-volume chamber at high pressure. This way the ignition of the spray combines the effects of realistic influences like liquid evaporation and combustion chemistry. The present work investigates the effects of blending ethanol and 2,5-dimethylfuran with primary reference fuels (i.e., mixtures of iso-octane and n-heptane). The primary motivation of this study is to show the differences in ignition delay times of different gasoline-ethanol and gasoline-2,5-dimethylfuran blends where both physical mixing and chemical kinetics have considerable influences. The primary reference fuel is considered as the gasoline surrogate in this work. The study has been conducted at a range of temperatures and pressures.
Technical Paper

Physics Based On-Board Exhaust-Temperature Prediction Model for Highly Efficient and Low-Emission Powertrain

2024-11-05
2024-01-4273
Modern automotive powertrains are operated using many control devices under a wide range of environmental conditions. The exhaust temperature must be controlled within a specific range to ensure low exhaust-gas emissions and engine-component protection. In this regard, physics-based exhaust-temperature prediction models are advantageous compared with the conventional exhaust-temperature map-based model developed using engine dyno testing results. This is because physics-based models can predict exhaust-temperature behavior in conditions not measured for calibration. However, increasing the computational load to illustrate all physical phenomena in the engine air path, including combustion in the cylinder, may not fully leverage the advantages of physical models for the performance of electric control units (ECUs).
Technical Paper

Numerical Evaluation of Fuel-Air Mixing in a Direct-Injection Hydrogen Engine using a Multi-Hole Injector

2024-11-05
2024-01-4295
Hydrogen as a chemical energy carrier is considered as one of the most promising options to achieve effective decarbonization of the transportation sector, due to its carbon-free chemical composition. This is particularly true for applications that rely on internal combustion engines (ICEs), although much research is still needed to achieve stable, reliable, and safe operations of the engine. To this purpose, direct injection (DI) of gaseous hydrogen during the compression stroke offers great potential to avoid backfire and largely reduce preignition issues, as opposed to port-fuel injection. Recently, much research has been dedicated, both experimentally and numerically, to understanding the physics and chemistry connected with hydrogen’s mixing and combustion processes in ICEs. This work presents a computational fluid dynamics (CFD) study of the hydrogen DI process in an optical engine operating at relatively low tumble conditions.
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