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Introduction to Car Hacking with CANbus

2024-11-13
Vehicle cybersecurity vulnerabilities could impact a vehicle's safe operation. Therefore, engineers should ensure that systems are designed free of unreasonable risks to motor vehicle safety, including those that may result due to existence of potential cybersecurity vulnerabilities. The automotive industry is making vehicle cybersecurity an organizational priority.
Technical Paper

Evaluation and simulation of wheel steering functionality on a Road to Rig test bench

2024-07-02
2024-01-3000
The automotive industry is continuously evolving, demanding innovative approaches to enhance testing methodologies and preventive identify potential issues. This paper proposes an advancement test approach in the area of the overall vehicle system included steering system and power train on a “Road to Rig” test bench. The research aims to revolutionize the conventional testing process by identifying faults at an early stage and eliminating the need to rely solely on field tests. The motivation behind this research is to optimize the test bench setup and bring it even closer to real field tests. Key highlights of the publication include the introduction of an expanded load spectrum, incorporating both steering angle and speed parameters along the test track. The load includes different route and driving profiles like on a freeway, overland and city drive in combination with the steering angles.
Technical Paper

Simulation and test methods on NVH performance of axle system

2024-06-12
2024-01-2950
For electric vehicles, road noise, together with wind noise, is the most important contributor for vehicle interior noise. Road noise is very dependent on the NVH behavior of axle system including wheels and tires. Axle system is part of vehicle platform which should be compatible with different body variants. Therefore, il is important to characterize the NVH performance of an axle system independently of car body structure, so that the design the axle can be optimized at the early stage according to the global requirements of all the related vehicles. The best way to characterize the NVH performance of an axle system is to measure the blocked forces on an appropriate test rig. However, the measurement of blocked forces from an axle system requires very stiff boundary conditions which is difficult to achieve in practice. For axles with rigid mountings, it is nearly impossible to measure the blocked forces on test rig.
Technical Paper

Adaptive Inverse Control of Vibration Exciter for Tracking Target Acceleration of a Car Subsystem

2024-06-12
2024-01-2920
This research aims to develop an inverse control method capable of adaptively simulating dynamic models of car subsystems in the rig-test condition. Accurate simulation of the actual vibration conditions is one of the most crucial factors in realizing reliable rig-test platforms. However, most typical rig tests are conducted under simple random or harmonic sweep conditions. Moreover, the conventional test methods are hard to directly adapt to the actual vibration conditions when switching the dynamic characteristics of the subsystem in the rig test. In the present work, we developed an inverse controller to adaptively control the vibration exciter referring to the target vibration signal. An adaptive LMS filter, employed for the control algorithm, updated the filter weights in real time by referring to the target and the measured acceleration signals.
Technical Paper

BIST Based Method for SEE Testing of Vikram1601 Processor

2024-06-01
2024-26-0433
A novel method for Single Event Effect (SEE) Radiation Testing using Built-In Self-Test (BIST) feature of indigenously developed Vikram1601 processor is discussed. The novelty is that the usage of BIST avoids need of exhaustive test vectors to ensure test coverage of all the internal registers and physical memory to store them. So processor is the only element vulnerable to radiation damage during testing. The test design was carried out at VSSC, Trivandrum and the testing was carried out at IUAC, Delhi. In the first part, a brief introduction, need and methods of radiation testing of electronics especially SEE of radiation on Silicon based devices, different radiation effects, radiation damage mechanisms and testing methods are described. A brief introduction to Vikram1601 processor, the instruction – TST, used as BIST and testing scheme implementation using TST for studying the SEE is explained.
Technical Paper

Effect of Fatigue Loads on Behavior of 2024-T351 Aluminum Conduits for Aircraft Hydraulic Applications

2024-06-01
2024-26-0431
Abstract: Hydraulic systems in aircrafts largely comprise of metallic components with high strength to weight ratios which comprise of 2024 Aluminum and Titanium Ti-6AL-4V. The selection of material is based on low and high pressure applications respectively. For aircraft fluid conveyance products, hydraulic conduits are fabricated by axisymmetric turning to support flow conditions. The hydraulic conduits further carries groves within for placement of elastomeric sealing components. This article presents a systematic study carried out on common loads experienced by fluid carrying conduits and the failure modes induced. The critical failure locations on fluid carrying conduits of 2024-T351 Aluminum was identified, and the Scanning Electron Microscope (SEM) analysis was carried out to identify the characteristic footprints of failure surfaces and crack initiation. Through this analysis, a load to failure mode correlation is established.
Technical Paper

Development of Deployment Mechanism for RAMBHA-LP Payload Onboard Chandrayaan-3 Lander

2024-06-01
2024-26-0455
RAMBHA-LP (Radio Anatomy of Moon Bound Hypersensitive Ionosphere and Atmosphere - Langmuir Probe) is one of the key scientific payloads onboard the Indian Space Research Organization’s (ISRO) Chandrayaan-3 mission. Its objectives were to estimate the plasma density and its variations on the near lunar surface. The probe was initially kept in a stowed condition attached to the lander. A mechanism was designed and realized to meet the functional requirement of deploying the probe at a distance of 1 meter, equivalent to the Debye length of the probe in the moon’s plasma environment. The probe deployment mechanism consists of the Titanium alloy spherical probe with a Titanium Nitride coating on its surface to achieve a constant work function, a long carbon-fiber-reinforced polymer boom, a double torsion spring, a dust-protection box, and a shape-memory alloy-based Frangibolt actuator for low-shock separation. The entire mechanism weighed less than 1.5 kilograms.
Technical Paper

Proposed Test Method for Brake Pad Lining Robustness in Cold Conditions

2024-04-24
2024-01-5049
With globalization, vehicles are sold across the world throughout different markets and their automotive brake systems must function across a range of environmental conditions. Currently, there is no current standardized test that analyzes brake pads’ robustness against severe cold and humid environmental conditions. The purpose of this proposed test method is to validate brake system performance under severe cold conditions, comparing the results with ambient conditions to evaluate varying lining materials’ functional robustness. The goal of this paper is to aid in setting a standardized process and procedure for the testing of automotive brakes’ environmental robustness. Seven candidate friction materials were selected for analysis. The friction materials are kept confidential. Design of experiment (DOE) techniques were used to create a full-factorial test plan that covered all combinations of parameters.
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