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Technical Paper

Powertrain topologies for 2 wheelers : From ICE to Electrification

2019-11-21
2019-28-2480
As Battery cost is expected to see a Downward trend, Electrification of Powertrain in general is expected to pick up and 2wheeler Market is foreseen to be the Flag bearer in this race towards Electrification. In this paper, we would like to emphasize on the Journey of 2wheelers from Conventional Internal combustion Engine to Electrified Powertrains which we foresee in the future. Methodology: EV - Analysis of OEM strategies and upcoming trends in connectivity and electrification. Estimation of current market size of 2Wheeler and segmentation based on different personas. Building survey data based personas around ownership patterns for electric 2Wheelers. Mapping consumer decision process for electric 2Wheelers. Analyse the decision influencers and role of influencers in decision making process. Hybrid - Analysis of different hybrid topologies. Feasibility study via simulation and focus group assessments to evaluate the design. PoC will also be tried to validate the concept.
Technical Paper

Effect of Tyre inflation Pressure on Rolling Resistance of Tyre

2019-11-21
2019-28-2415
Rolling resistance, is nothing but the rolling drag, is the force resisting the motion when a body rolls on a surface. It is mainly caused by non-elastic effects; that is,not all the energy needed for deformation of the wheel, roadbed, etc. It is recovered when the pressure is removed, in the form of hysteresis losses and permanent deformation of the tyre surface. So, the rolling resistance contributes to the deformation of roadbed as well as tyre surface of the vehicle. Factors contributing in rolling resistance are tyre inflation pressure, wheel diameter, speed, load on wheel,, surface adhesion, sliding, and relative micro-sliding between the surfaces of contact. In this concerned paper we are significantly working on effect of tyre inflation pressure on rolling resistance and taking all other factors constraint.
Technical Paper

Mechanical Property Evaluation of Paper Honeycomb reinforced Plastics

2019-11-21
2019-28-2538
Mechanical Property Evaluation of Paper Honeycomb Reinforced Plastics Vignesh Balaji S G, Pradeep Hyundai Motor India Engineering Pvt. Ltd, Chennai. India Key Words: Paper Honeycomb, Epoxy Composites, Mechanical Properties, Tensile, Impact & Flexural Test Research and/or Engineering Questions/Objective : Composite Materials are widely being used in many engineering applications because of their desirable properties & Cost, Weight Effectiveness. They are widely being used as their Strength-Weight Ratio is Higher than any Other Material. Paper Honeycomb Material is basically a paper made of honeycomb shapes enforced between layers of Glass Mat. This paper deals with the evaluation of Tensile Strength, Flexural (Three-Point Bending) Strength & Flexural Modulus, Impact Strength of Paper Honeycomb Reinforced Epoxy Composites. The Scope of this Material defines the quality of Paper Honeycomb Reinforced Composites which can be used for Automotive Trim Parts.
Technical Paper

A review on influence of different flushing methods on Material Removal Rate using EDM.

2019-11-21
2019-28-2543
Electrical release machining (EDM), is a material removal procedure whereby a coveted shape is acquired by utilizing electrical releases (sparks). Material is expelled from the work piece by a progression of quickly repeating current releases between cathode and anode, isolated by a dielectric fluid and subject to an electric voltage. At the point when the voltage between the two terminals is expanded, the power of the electric field in the volume between the anodes winds up more prominent than the quality of the dielectric (in any event in a few spots), which separates, enabling current to stream between the two cathodes. This wonder is the equivalent as the breakdown of a capacitor (condenser). Accordingly, material is expelled from the cathodes.
Technical Paper

NEXT GENERATION POWER DISTRIBUTION UNIT IN WIRING HARNESS

2019-11-21
2019-28-2571
Keywords – Miniaturization, Low Profile (LP) Relays, Low Profile (LP) Fuses, Fuse box, Wiring Harness Research and/or Engineering Questions/Objective With the exponential advancement in technological features of automobile’s EE architecture, designing of power distribution unit becomes complex and challenging. Due to the increase in the number of features, the overall weight of power distribution unit increases and thereby affecting the overall system cost and fuel economy. The scope of this document is to scale down the weight and space of the power distribution unit without compromising with the current performance. Methodology Miniaturization involves replacing the mini fuses and J-case fuses with LP mini and LP J-case fuses respectively. The transition doesn’t involve any tooling modification and hence saves the tooling cost.
Technical Paper

Steering and Handling Performance Optimization Through Correlation of Objective - Subjective Parameters and Multi-body Dynamics Simulation

2019-11-21
2019-28-2412
RESEARCH OBJECTIVE: Automobile Industry has driven through the ages with continuous development with innovative technologies and frugal engineering. Expectation of customer is also increasing through the generations. To meet the customer demand for performance and be best in market, OEM needs to deliver best performance of vehicle with cost effective and short development process. Steering and Handling of vehicle is one of major customer touchpoints and needs to be tuned to achieve various conflicting requirements. The objective of this research is to optimize the steering and handling using correlation between three major methods of evaluation. METHODOLOGY: Methodology for optimization of steering and handling performance using correlation between subjective evaluation, objective measurement and multi-body-dynamic simulation is presented.
Technical Paper

Paper Title : Connectivity in 2wheeler: Opportunities & Challenges

2019-11-21
2019-28-2437
Abstract: Future of Mobility is mainly driven by 3 main pillar viz Connected , Electrified and Automated Driving. With advancement in Communication Technology supplemented by huge customer Base , Connectivity has proven to deliver better Services to the End-user. The next step in this journey would be to connect the so called “Things” and the Things that we want to connect is the 2 wheeler in the Mobility domain This paradigm shift in the Mobility Landscape is expected to bring plethora of opportunities on one side as well as new challenges that were never witnessed in the realm of Mobility in the Past. This paper focuses on Opportunities in terms of Location Based services, Vehicle Management, Data Analytics, Infotainment , and possible Business scenarios and Models as well as challenges in Terms of Security and Data Ownership Methodology: Analysis of OEM and Supplier strategies/approaches and upcoming trends in connectivity and electrification.
Technical Paper

Performance & efficiency Improvement of Electric Vehicle Power train

2019-11-21
2019-28-2483
Introduction: The advent of electric mobility is changing the conventional mobility techniques and their application in automobiles across all segments. This development comes with challenges ranging across varied sub -systems in a vehicle including Power Train, HVAC, Accessories, etc. Objective: This paper would concentrate on the Power train related sub systems & improvement of the same both in terms of Efficiency & Performance. Methodology: The electric power train consists of three major sub parts: 1. Motor Unit 2. Controller with Power electronics 3. Battery Pack with BMS We would concentrate on improving the overall efficiency and performance of all these subsystems while they perform in vehicle environment and work in tandem by deploying following techniques: a. Improved Regenerative Braking for converting vehicles Kinetic energy into electrical energy using specific algorithms and control techniques b.
Technical Paper

Design analysis of a retrofit system for an electric two wheeler

2019-11-21
2019-28-2482
Two wheelers are the major mode of single transport in the metros of India. They contribute about 70 % of the auto market unit wise. Also it is proved from the research that for per unit energy consumption they contribute more to the environment emission. Conventional IC engine based energy supply unit can be replaced with an electric DC motor with chargeable battery as the energy source for the two wheelers present in the market. In the current research, engine is replaced with the motor, batteries and controller. The above system is placed on the space emptied by the conventional engine, The design developed is tested on different gradients for identifying the motor torque for minimum and maximum resistances available on the road. The paper provides an insight on the of the torque requirements based on variable resistances required for two wheelers. Also the system will be used as a retrofit for the existing IC engine bikes to be converted in electric bikes.
Technical Paper

Changes in user experiences of electric vehicles

2019-11-21
2019-28-2489
Research Objective The objective of the paper is to research what are the changes in experiences being brought about due to the advent of Electric Vehicles (EVs). EVs are silent, have less complex propulsion system, and have free space under the hood, amongst other things. Each change brings about both good and bad experiences across the spectrum of users. Some of the bad experiences can be safety incidents leading to death as well. Researching the areas that are harmful to end users, including pedestrians, will be our focus area. Methodology Our methodology will look at the changes at the vehicle architecture level which are inherent to the EV design. Research how are the experiences so far due to these changes. Are these just inconveniences or safety hazards? EVs have excellent NVH characteristics. A farmer may love a silent tractor, but a racing enthusiast may not like a relatively silent sports car.
Technical Paper

Development of a Graphical User Interface (GUI) Based Tool for Vehicle Dynamics Evaluation

2019-11-21
2019-28-2397
Title Development of a Graphical User Interface (GUI) Based Tool for Vehicle Dynamics Evaluation Authors Mr. Shubham Kedia, Dr. Divyanshu Joshi, Dr. Muthiah Saravanan Mahindra Research Valley, Mahindra & Mahindra, Chennai Objective Objective metrics for evaluation of major vehicle dynamics performance attributes i.e. ride, handling and steering are required to compare, validate and optimize dynamic behavior of vehicles. Some of these objective metrics are recommended and defined by ISO and SAE, which involve data processing, statistical analysis and complex mathematical operations on acquired data, through simulations or experimental testing. Due to the complexity of operations and volume of data, evaluation is often time consuming and tedious. Process automation using existing tools such as MS Excel, nCode, Siemens LMS, etc. includes several limitations and challenges, which make it cumbersome to implement.
Technical Paper

Inspection and Maintenance of In-Use Motor Vehicles – Mitigating Environmental impact

2019-11-21
2019-28-2427
The existing rule no. 62 of CMVR, 1989 applies to various commercial vehicles and yet is unable to provide a promising template to have a concise format which will cover all the motor vehicles and their different components with more precise equipment plus virtual testing along with proper management of time during the bulk inspection of all the vehicles. This paper will include all the technicalities and the different course of actions which must be taken into account for the proper implementation of the desired regulations on the designated concern. The idea behind this paper is to have a compact procedural document for the periodical inspection and maintenance of all the motor vehicles running on the Indian Roads that adhere to the basic safety concerns of other on-road vehicles, the pedestrians and the surroundings.
Technical Paper

Occupant Controlled Ventilation

2019-11-21
2019-28-2461
Keywords-Coolant,Ventilation Research and/or Engineering Questions/Objective: Number of Occupants is the major parameter when we consider Air Conditioning System. The number of person who stays in the room may vary in the same way the person who travels in the automobile also vary throughout the distance. This is more prevalent in transportation system like bus, train and where lot of people will travel together and where dropping station in the vehicle is too frequent.In this type,operating A.C has to be varied Methodology: . Instead the number count in the vehicle will be monitored from time to time. Based on the number of count, the cabin has to be cooled or heated and accordingly corresponding power has to be drawn by the compressor from the engine. This human count can be detected based on the number of CO2 sensor located in the cabin. the amount of fresh air that should be added to a cabin can be controlled by a carbon dioxide level transmitter.
Technical Paper

Development of low cost life saving system for Automotive vehicles during Road Accidents.

2019-11-21
2019-28-2460
According to research study 45% of death cause due to not getting help on time to the injured person. Research has proven that if injured person is not found any option of help then they also loose the power to fight such critical situation due to psychological effect. When vehicle met accident, people are not getting on time support, this delay is the major cause of death in developing nations. Presently there is no any robust system available in market for passenger & commercial vehicles which helps to provide on time help to the injured persons & saves human life. In current situation low cost life saving device is need of our society. This paper deals with the design & development of the low cost-life saving device. This paper also comprises the scenario when any vehicle meet an accidents within certain speed limit then how the intelligent life saving device will work & save the life's.
Technical Paper

Review of architecture and control strategies of Hybrid Electric and Fuel Cell Technology for Automotive Application

2019-11-21
2019-28-2509
Well-functioning and efficient transport sector is a requirement for economic and social development in the 21st century. Another side of this transport sector is responsible for a many negative social and environmental effects, like a significant contribution to global greenhouse gas emissions, air pollution and reduction in fossil fuels resources. It is need of time to shift to a greener and low carbon economy and for that it is necessary to improve the ways in which energy is produced and used. Other energy sources like battery, fuel cells (FC), supercapacitors (SC) and photovoltaic cells (PV) are the alternative solutions to the conventional internal combustion engines (ICE) for automobiles. Development of Hybrid electric vehicles (HEV) along with other cleaner vehicle technologies like Fuel cell electric vehicles (FCV), battery electric vehicles are continuously increasing in the list of green energy options.
Technical Paper

Telescopic Rear Wiper Arm with Cam and Roller Mechanism for Increased Wiping Area

2019-11-21
2019-28-2407
All round visibility is critical for safety of vehicle and road users. A vehicle must be designed in such a way that the driver encounters minimal hindrance for visibility of vehicle surroundings. This is even more essential during poor visibility conditions like during rain, snow, heavy fog etc. At present, wiper systems play an essential role in providing better visibility. There are other technological aides like cameras, sensors etc., but they must be considered as secondary systems, the must not be relied upon. Current wiper systems for front windscreen are very efficient, in terms of wiping area. But the wiper systems for rear windscreen are starkly opposite. The rear wiper arm length is very low, mainly due to low height of rear windscreen. This combined with the motion of wiper arm in an arc, results in low wiping area, leading to poor visibility through rear mirror. This paper addresses this problem with a simple solution - Telescopic Wiper Arm with Cam and Roller Mechanism.
Technical Paper

Investigation of Transmissibility of an all-terrain vehicle with spring and damper tuning.

2019-11-21
2019-28-2423
The application in ride and handling development has been mostly subjective or intuitive. Suspension settings are based on the opinions of experts. The product of this research will enable to quantify the performance of a suspension in terms of its ability to minimize the transmission of road irregularities to the chassis and achieve good mechanical grip with the road surface. This work presents a dynamical analysis of the transmissibility of an off-road vehicle suspension, developed in VIT Vellore for Baja SAE India competition. A baseline spring rates curve for ride is developed to provide a solid foundation to tune from. The shock absorbers used for testing are Fox Float Evol R air shock absorbers with progressive damping. A thorough data acquisition of the force curves for shocks from a test rig is done. A detailed characteristic of the air shocks is obtained at various loading conditions. The basic damping curve is modified towards the desired ideal nature with the data obtained.
Technical Paper

Vision based solution for auto- maneuvering of vehicle for emerging market

2019-11-21
2019-28-2517
Vision based solution for auto- maneuvering of vehicle for emerging market: Author/Co-Author: Singh Ashwani, SDV Ram Kumar, Bose Souvik, Lalwani Chandraprakash General Motors Technical Centre India Key words: Image Processing, Gap finding, virtual/Imaginary lines, Advance Driver Assist System (ADAS), Vehicle to vehicle(V2V)/Vehicle to Infrastructure(V2I/V2X) Research & Engineering Objective: For the various levels of autonomous, the current perception algorithms involve considerable number of sensor inputs like cameras, radars and Lidars and their fusion logics. The planning route for the vehicle navigation is done through map information which is highly volatile and keep changing many at times. Existing steering assist feature during a curve is available by combining additional driver monitoring camera & 360 degree camera. The complexity is very high in the implementation and computation of these algorithm. These solutions are not cost-effective for emerging markets.
Technical Paper

Analysis of pressure variation in wheel using statistical methods

2019-11-21
2019-28-2450
Objective: The Objective of the research is to detect drop in level of pressure in the wheel with respect to nominal pressure using data obtained from speed sensors. The research discusses the standard procedure of experimentation to obtain data which eventually used to produce results. This procedure is taken from principles Design of Experiments. Statistical tools are used to analyze and give determining factors for pressure variation. Methodology: To study idea, we made use of two-wheeler platform and collected data of wheel speed sensors on both wheels. The idea is when there is any change in tire pressure the radius of the wheel also changes and usually this relation is direct. Hence, change in tire pressure changes the angular velocity of the wheel. In this approach wheel speed sensors are used to measure the angular speed for standard and reduced pressure conditions.
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