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Technical Paper

Powertrain topologies for 2 wheelers : From ICE to Electrification

2019-11-21
2019-28-2480
As Battery cost is expected to see a Downward trend, Electrification of Powertrain in general is expected to pick up and 2wheeler Market is foreseen to be the Flag bearer in this race towards Electrification. In this paper, we would like to emphasize on the Journey of 2wheelers from Conventional Internal combustion Engine to Electrified Powertrains which we foresee in the future. Methodology: EV - Analysis of OEM strategies and upcoming trends in connectivity and electrification. Estimation of current market size of 2Wheeler and segmentation based on different personas. Building survey data based personas around ownership patterns for electric 2Wheelers. Mapping consumer decision process for electric 2Wheelers. Analyse the decision influencers and role of influencers in decision making process. Hybrid - Analysis of different hybrid topologies. Feasibility study via simulation and focus group assessments to evaluate the design. PoC will also be tried to validate the concept.
Technical Paper

Effect of Tyre inflation Pressure on Rolling Resistance of Tyre

2019-11-21
2019-28-2415
Rolling resistance, is nothing but the rolling drag, is the force resisting the motion when a body rolls on a surface. It is mainly caused by non-elastic effects; that is,not all the energy needed for deformation of the wheel, roadbed, etc. It is recovered when the pressure is removed, in the form of hysteresis losses and permanent deformation of the tyre surface. So, the rolling resistance contributes to the deformation of roadbed as well as tyre surface of the vehicle. Factors contributing in rolling resistance are tyre inflation pressure, wheel diameter, speed, load on wheel,, surface adhesion, sliding, and relative micro-sliding between the surfaces of contact. In this concerned paper we are significantly working on effect of tyre inflation pressure on rolling resistance and taking all other factors constraint.
Technical Paper

A review on influence of different flushing methods on Material Removal Rate using EDM.

2019-11-21
2019-28-2543
Electrical release machining (EDM), is a material removal procedure whereby a coveted shape is acquired by utilizing electrical releases (sparks). Material is expelled from the work piece by a progression of quickly repeating current releases between cathode and anode, isolated by a dielectric fluid and subject to an electric voltage. At the point when the voltage between the two terminals is expanded, the power of the electric field in the volume between the anodes winds up more prominent than the quality of the dielectric (in any event in a few spots), which separates, enabling current to stream between the two cathodes. This wonder is the equivalent as the breakdown of a capacitor (condenser). Accordingly, material is expelled from the cathodes.
Technical Paper

NEXT GENERATION POWER DISTRIBUTION UNIT IN WIRING HARNESS

2019-11-21
2019-28-2571
Keywords – Miniaturization, Low Profile (LP) Relays, Low Profile (LP) Fuses, Fuse box, Wiring Harness Research and/or Engineering Questions/Objective With the exponential advancement in technological features of automobile’s EE architecture, designing of power distribution unit becomes complex and challenging. Due to the increase in the number of features, the overall weight of power distribution unit increases and thereby affecting the overall system cost and fuel economy. The scope of this document is to scale down the weight and space of the power distribution unit without compromising with the current performance. Methodology Miniaturization involves replacing the mini fuses and J-case fuses with LP mini and LP J-case fuses respectively. The transition doesn’t involve any tooling modification and hence saves the tooling cost.
Technical Paper

Steering and Handling Performance Optimization Through Correlation of Objective - Subjective Parameters and Multi-body Dynamics Simulation

2019-11-21
2019-28-2412
RESEARCH OBJECTIVE: Automobile Industry has driven through the ages with continuous development with innovative technologies and frugal engineering. Expectation of customer is also increasing through the generations. To meet the customer demand for performance and be best in market, OEM needs to deliver best performance of vehicle with cost effective and short development process. Steering and Handling of vehicle is one of major customer touchpoints and needs to be tuned to achieve various conflicting requirements. The objective of this research is to optimize the steering and handling using correlation between three major methods of evaluation. METHODOLOGY: Methodology for optimization of steering and handling performance using correlation between subjective evaluation, objective measurement and multi-body-dynamic simulation is presented.
Technical Paper

Paper Title : Connectivity in 2wheeler: Opportunities & Challenges

2019-11-21
2019-28-2437
Abstract: Future of Mobility is mainly driven by 3 main pillar viz Connected , Electrified and Automated Driving. With advancement in Communication Technology supplemented by huge customer Base , Connectivity has proven to deliver better Services to the End-user. The next step in this journey would be to connect the so called “Things” and the Things that we want to connect is the 2 wheeler in the Mobility domain This paradigm shift in the Mobility Landscape is expected to bring plethora of opportunities on one side as well as new challenges that were never witnessed in the realm of Mobility in the Past. This paper focuses on Opportunities in terms of Location Based services, Vehicle Management, Data Analytics, Infotainment , and possible Business scenarios and Models as well as challenges in Terms of Security and Data Ownership Methodology: Analysis of OEM and Supplier strategies/approaches and upcoming trends in connectivity and electrification.
Technical Paper

Performance & efficiency Improvement of Electric Vehicle Power train

2019-11-21
2019-28-2483
Introduction: The advent of electric mobility is changing the conventional mobility techniques and their application in automobiles across all segments. This development comes with challenges ranging across varied sub -systems in a vehicle including Power Train, HVAC, Accessories, etc. Objective: This paper would concentrate on the Power train related sub systems & improvement of the same both in terms of Efficiency & Performance. Methodology: The electric power train consists of three major sub parts: 1. Motor Unit 2. Controller with Power electronics 3. Battery Pack with BMS We would concentrate on improving the overall efficiency and performance of all these subsystems while they perform in vehicle environment and work in tandem by deploying following techniques: a. Improved Regenerative Braking for converting vehicles Kinetic energy into electrical energy using specific algorithms and control techniques b.
Technical Paper

Design analysis of a retrofit system for an electric two wheeler

2019-11-21
2019-28-2482
Two wheelers are the major mode of single transport in the metros of India. They contribute about 70 % of the auto market unit wise. Also it is proved from the research that for per unit energy consumption they contribute more to the environment emission. Conventional IC engine based energy supply unit can be replaced with an electric DC motor with chargeable battery as the energy source for the two wheelers present in the market. In the current research, engine is replaced with the motor, batteries and controller. The above system is placed on the space emptied by the conventional engine, The design developed is tested on different gradients for identifying the motor torque for minimum and maximum resistances available on the road. The paper provides an insight on the of the torque requirements based on variable resistances required for two wheelers. Also the system will be used as a retrofit for the existing IC engine bikes to be converted in electric bikes.
Technical Paper

Changes in user experiences of electric vehicles

2019-11-21
2019-28-2489
Research Objective The objective of the paper is to research what are the changes in experiences being brought about due to the advent of Electric Vehicles (EVs). EVs are silent, have less complex propulsion system, and have free space under the hood, amongst other things. Each change brings about both good and bad experiences across the spectrum of users. Some of the bad experiences can be safety incidents leading to death as well. Researching the areas that are harmful to end users, including pedestrians, will be our focus area. Methodology Our methodology will look at the changes at the vehicle architecture level which are inherent to the EV design. Research how are the experiences so far due to these changes. Are these just inconveniences or safety hazards? EVs have excellent NVH characteristics. A farmer may love a silent tractor, but a racing enthusiast may not like a relatively silent sports car.
Technical Paper

Correlation of Noise Emitted by vehicle on an External Pass-By Noise Track and Indoor Anechoic Chamber

2019-11-21
2019-28-2425
Ikshit Shrivastava1, Kiranpreet Singh2 1,2 International Centre for Automotive Technology (ICAT), Gurugram, India Introduction: Pass By Noise emitted by the vehicle is one of the most critical tests for certification is vehicle worldwide. There are a number of national and international regulations to define test procedure. Though the available tracks are constructed to meet the requirements of these test standards, but there are other external parameters viz. ambient temperature, barometric pressure, wind speed and its direction, affecting the measurements. These parameters are beyond the control of human and this contamination of test data results in longer test time to monitor atmospheric/ambient conditions and perform the test. Indoor pass-by noise testing is a comparatively new method of testing, which is yet to be evaluated for repeatability/correlation with conventional exterior pass-by noise testing.
Technical Paper

Optimization of Compression Ratio for DI Diesel Engines for better fuel Economy

2019-11-21
2019-28-2431
Fuel economy is becoming one of the key parameter as it not only accounts for the profitability of commercial vehicle owner but also has impact on environment. Fuel economy gets affected from several parameters of engine such as Peak firing pressure, reduction in parasitic losses, improved volumetric efficiency, improved thermal efficiency etc. Compression ratio is one of key design criteria which affects most of the above mentioned parameters, which not only improve fuel efficiency but also results in improvement of emission levels. This paper evaluates the optimization of Compression ratio and study its effect on Engine performance. The parameters investigated in this paper include; combustion bowl volume in Piston and Cylinder head gasket thickness as these are major contributing factors affecting clearance volume and in turn the compression ratio of engine. Based on the calculation results, an optimum Compression Ratio for the engine is selected.
Technical Paper

Inspection and Maintenance of In-Use Motor Vehicles – Mitigating Environmental impact

2019-11-21
2019-28-2427
The existing rule no. 62 of CMVR, 1989 applies to various commercial vehicles and yet is unable to provide a promising template to have a concise format which will cover all the motor vehicles and their different components with more precise equipment plus virtual testing along with proper management of time during the bulk inspection of all the vehicles. This paper will include all the technicalities and the different course of actions which must be taken into account for the proper implementation of the desired regulations on the designated concern. The idea behind this paper is to have a compact procedural document for the periodical inspection and maintenance of all the motor vehicles running on the Indian Roads that adhere to the basic safety concerns of other on-road vehicles, the pedestrians and the surroundings.
Technical Paper

Occupant Controlled Ventilation

2019-11-21
2019-28-2461
Keywords-Coolant,Ventilation Research and/or Engineering Questions/Objective: Number of Occupants is the major parameter when we consider Air Conditioning System. The number of person who stays in the room may vary in the same way the person who travels in the automobile also vary throughout the distance. This is more prevalent in transportation system like bus, train and where lot of people will travel together and where dropping station in the vehicle is too frequent.In this type,operating A.C has to be varied Methodology: . Instead the number count in the vehicle will be monitored from time to time. Based on the number of count, the cabin has to be cooled or heated and accordingly corresponding power has to be drawn by the compressor from the engine. This human count can be detected based on the number of CO2 sensor located in the cabin. the amount of fresh air that should be added to a cabin can be controlled by a carbon dioxide level transmitter.
Technical Paper

Development of low cost life saving system for Automotive vehicles during Road Accidents.

2019-11-21
2019-28-2460
According to research study 45% of death cause due to not getting help on time to the injured person. Research has proven that if injured person is not found any option of help then they also loose the power to fight such critical situation due to psychological effect. When vehicle met accident, people are not getting on time support, this delay is the major cause of death in developing nations. Presently there is no any robust system available in market for passenger & commercial vehicles which helps to provide on time help to the injured persons & saves human life. In current situation low cost life saving device is need of our society. This paper deals with the design & development of the low cost-life saving device. This paper also comprises the scenario when any vehicle meet an accidents within certain speed limit then how the intelligent life saving device will work & save the life's.
Technical Paper

Review of architecture and control strategies of Hybrid Electric and Fuel Cell Technology for Automotive Application

2019-11-21
2019-28-2509
Well-functioning and efficient transport sector is a requirement for economic and social development in the 21st century. Another side of this transport sector is responsible for a many negative social and environmental effects, like a significant contribution to global greenhouse gas emissions, air pollution and reduction in fossil fuels resources. It is need of time to shift to a greener and low carbon economy and for that it is necessary to improve the ways in which energy is produced and used. Other energy sources like battery, fuel cells (FC), supercapacitors (SC) and photovoltaic cells (PV) are the alternative solutions to the conventional internal combustion engines (ICE) for automobiles. Development of Hybrid electric vehicles (HEV) along with other cleaner vehicle technologies like Fuel cell electric vehicles (FCV), battery electric vehicles are continuously increasing in the list of green energy options.
Technical Paper

Potential for Emission Reduction and Fuel Economy with Micro & Mild HEV

2019-11-21
2019-28-2504
The development of modern combustion engines (spark ignition as well as compression ignition) for vehicles compliant with future oriented emission legislation (BS6, Euro VI, China 6) has introduced several technologies for improvement of both fuel efficiency as well as low emissions combustion strategies. Some of these technologies as there are high pressure multiple injection systems or sophisticated exhaust gas aftertreatment system imply substantial increase in test and calibration time as well as equipment cost. With the introduction of 48V systems for hybridization a cost-efficient enhancement and, partially, an even attractive alternative is now available. An overview will be given on current technologies as well as on implemented or simulated vehicle concepts for light duty gasoline and diesel powertrains.
Technical Paper

Design and Development of Constant speed diesel engine up to 20 bar BMEP with Inline FIS

2019-11-21
2019-28-2549
Design and Development of Constant speed diesel engine up to 20 bar BMEP with Inline FIS Remesan CB, Sanjay Aurora, Vasundhara V Arde, Vishal Kumar, Om Prakash Yadav, Piyush Ranjan Eicher Engines (A unit of TAFE Motors & Tractors Ltd.) Abstract Development trend in diesel engine is to achieve more power from same size of engine. With increase in brake mean effective pressure (BMEP), the peak firing pressure will also increase. The methodology to control the peak firing pressure on higher BMEP is the major challenge. We achieved better SFC with CPCB II emission targets on a constant speed engine. This study involves a systematic approach to optimize combustion parameters with a cost effective and robust inline Fuel Injection System. This paper deals with the strategies applied and experimental results for achieving the power density of 25kW/lit with Inline FIP by keeping lower Peak firing pressure.
Technical Paper

Development of high power density diesel engine for constant speed application

2019-11-21
2019-28-2566
Engine up gradation for higher power rating involves challenges that require hardware changes which not only increase cost but also demand higher space. This paper focuses on the up gradation of a 4 cylinder 4.9l CRDi engine from 24.03 kW/L to 30.75 kW/L by adjustment of various parameters to meet both emission and performance targets. Various challenges like higher exhaust temperature, increased peak firing pressure etc. were met using the proper calibration strategy. To meet SFC targets and keep peak firing pressures, exhaust temperatures within desired limits, different operating points for EGR, main injection timing, rail pressure have been optimized. The operating points for optimization were determined by conducting various drive trials on different type of load conditions in test bench. Calibration strategy involved the safe limits of NOx, soot, CO emissions, fuel consumption.pfp, and exhaust temperature.
Technical Paper

Combustion Optimization and In-cylinder NOx and PM Reduction by using EGR and Split Injection Technique

2019-11-21
2019-28-2560
Nowadays, the major most challenge in the diesel engine is the oxides of nitrogen (NOx) and particulate matter (PM) trade-off, with minimal reduction in Power and BSFC. Modern day engines also rely on expensive after-treatment devices, which may decrease the performance and increase the BSFC. In this paper, combustion optimization and in-cylinder emission control by introducing the Split injection technique along with EGR is carried out by 1-D (GT-POWER) simulation. Experiments were conducted on a 3.5 kW Single-cylinder naturally aspirated CRDI engine at the different load conditions. The Simulation model incorporates detailed pressure (Burn rate) analysis for different cases and various aspects of ignition delay, premixed and mixing controlled combustion rate, the injection rate affecting oxides of nitrogen and particulate matter.
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