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Training / Education

Applied Brake Controls ABS, TCS, and ESC

2020-01-27
Experience the vehicle dynamic enhancements afforded by anti-lock brakes (ABS), traction control (TCS), and electronic stability control (ESC) with this highly interactive two-day seminar. Designed to get you out of the classroom and on to the test track, a total of six 60-minute structured learning experiences behind the wheel will vividly illustrate the benefits, limitations, and ultimate compromises that must be made when designing and implementing modern brake control systems.
Training / Education

Principled Negotiation

2019-12-12
This highly interactive workshop focuses training on negotiation strategy and skills. This is not the manipulative, win-lose negotiation approach frequently taught today, where the winner eventually spends time and effort protecting his negotiated advantage against erosion, while the loser continually exploits loopholes and shortcuts to recover lost ground. Traditional negotiation is a wary dance based on mistrust, the true cost of which is lost in quality and brain fatigue - usually for someone other than the negotiator - over the life of the agreement.
Training / Education

Fundamentals of Vehicle Suspension Design

2019-12-05
The design and development of vehicle suspensions significantly influences vehicle handling and ride comfort. Suspension system design excellence follows the basic laws of physics using design synthesis techniques, a methodical process for suspension geometry development. Suspension geometry is the foundation of vehicle performance from which high-confidence suspension components and tunings can be developed. Suspension component design continues to move toward mass and cost efficient designs with high levels of stiffness being essential to achieving design requirements.
Technical Paper

REDUCTION OF STEERING VIBRATION WITH THE APPLICATION OF DYNAMIC TESTING AND ANALYSIS

2019-11-21
2019-28-2421
KEYWORDS: Steering System, Engine Vibrations, Dynamics, Modal Testing, Modal Analysis, ABSTRACT - In modern agriculture, the tractor’s use is indispensable and essential for various operations like cultivation, soil preparation, pulverization and many more. However, despite being efficient machines, tractors may be subjected to different level of vibrations in various parts of their structure. The vibration often plays the key cause of invalidation and component failures and also, affecting the ride and comfort. Since it is known that such vibration factors can affect the behavior in many ways, an understanding of their dynamic response is warranted. In this paper, case study related to reduction of steering system vibration is presented. Objective and Background: Vibration reduction is linked with the reduction either at source or on path. For such, it is necessary to know the reality of machines, component and mechanisms to mitigate the vibration levels on the tractor.
Technical Paper

A new appraisal of the thermomechanical behaviour of a hybrid composite brake disc in a formula vehicle

2019-11-21
2019-28-2572
A new appraisal of the thermomechanical behaviour of a hybrid composite brake disc in a formula vehicle Research Objective This paper presents a hybrid composite brake disc with reduced Un Sprung Weight clearing thermal and structural analysis in a formula vehicle.Main purpose of this study is to analyse thermomechanical behaviour of composite brake disc for a formula vehicle under severe braking conditions. Methodology In the disk brake system, the disc is a major part of a device used for slowing or stopping the rotation of a wheel. Repetitive braking of the vehicle leads to heat generation during each braking condition. Based on the practical understanding the brake disc was remodelled with unique slotting patterns and grooves, using the selected aluminium alloy of (AA8081) with reinforcement particle of Silicon carbide (SiC) and Graphite (Gr) as a hybrid composite material for this proposed work.
Technical Paper

AUTOMOTIVE VEHICLE TRANSMISSION SYSTEMS

2019-11-21
2019-28-2521
Abstract:At present there are a few types of transmission system available in automated industry, there might some variation in transmission system but the basic working and principle is still the same. Many big automotive manufacturers use different technologies in their transmission system but they still use the same basic principle in their transmission systems. This new technology which is brought by Koenigsegg has changed the way people think about transmission system. This new transmission system is known as Koenigsegg Direct Drive and is currently used by one automotive manufacturer and in one vehicle only, but it soon might change the way it is now.
Technical Paper

Semi-autonomous parking assist system (SA-PAS)

2019-11-21
2019-28-2529
This paper describes the Semi-autonomous parking assist system (SA-PAS) developed using combination of high accuracy position sensing and electronic power steering. A real-time system that helps driver to identify the parking space and assist to perform maneuvers. Parking is often a difficult task, especially for inexperienced drivers. Starting with the problem of having to find a suitable parking spot, to then maneuvering in to it without colliding with anything or anyone, while trying avoiding disturbing the surrounding traffic. The numbers of vehicles are rapidly increasing as compared to the expansions of roads and parking spaces. Therefore, effective use of the existing spaces is needed (by making them narrower), which can cause inconvenience to many drivers. Semi-autonomous parking assist system searches for suitable space and steers the vehicle into it, while driver has to control the gear shifter, accelerator and brakes.
Technical Paper

Employing natural plant based fiber in interior automotive parts for cost & weight benefit

2019-11-21
2019-28-2559
The Automotive industry is in ever more need for a lesser weight car due to progressively stringent emission norms and the demand of customer to have better mileage. It can be a gargantuan challenge for automotive manufacturers to search for lesser weight material to meet both customers as well as regulatory norms. But in some cases such lower weight material can increase the cost and adding a expensive material which increases overall cost to a price sensitive market like India is not favorable. One such solution is using the indigenous plant fiber (Jute) in combination with propylene (PP) to make Interior plastics components. Jute a vegetable fiber also referred to as "the golden fiber" has high tensile strength, low extensibility and is well established in fabric, packing, agriculture, construction industries. The biodegradable Jute lesser weight & abundance (India is the leading manufacturer of the Jute) can be utilized in making automobile trim parts in India.
Technical Paper

To establish the correlation in between Computer Aided Engineering & physical testing of automotive parts returnable case (Stacktainer).

2019-11-21
2019-28-2569
Automotive returnable cases (Stacktainers) are being used to transport the automotive parts through surface & seaways. No automotive manufacturer wants to spend money on woods, paper & cardboard again and again, it`s better to pay once for robust & reusable cases. these provide better protection to parts from its manufacturing to assembly line of vehicle. While transporting, any kind of crack or failure of returnable cases may lead to loss of money, human & time. To ensure the safety, these pallets have to be validated for vibrations coming from surface irregularities, sea waves & load due to stacking of cases one above other. The objective of this study is to establish a correlation in between the physical testing & simulation in Computer added Engineering (CAE) of automotive returnable case (Stacktainers). There are different types of tests considered to validate the returnable case, rough road evaluation, Multi-axial Vibration & strength evaluation.
Technical Paper

Improved update-over-the-air solution through standardization of ‘software/firmware package format and flash jobs’

2019-11-21
2019-28-2435
This paper investigates and proposes the possibilities of standardizing the software/firmware package format and flash jobs in order to provide the possibility of productizing the update-over-the-air solution regarding on-board vehicle components and make use of it in all OEMs with minimum configuration changes and customization. The update-over-the-air solution in the automotive sector is provided by various suppliers and needs to be customized to meet various OEMs requirements. Possible Variants of OEM requirements are: • Variant 1 o Customer Portal + Backend + vehicle on-board components solution from supplier • Variant 2 o Customer Portal + Backend solution from OEM o Vehicle on-board components from supplier • Variant 3 o Backend from OEM o Customer Portal + vehicle on-board components from supplier ODX, VBF, and many other formats from OEMs include software/firmware packages.
Technical Paper

Paper Title : Connectivity in 2wheeler: Opportunities & Challenges

2019-11-21
2019-28-2437
Abstract: Future of Mobility is mainly driven by 3 main pillar viz Connected , Electrified and Automated Driving. With advancement in Communication Technology supplemented by huge customer Base , Connectivity has proven to deliver better Services to the End-user. The next step in this journey would be to connect the so called “Things” and the Things that we want to connect is the 2 wheeler in the Mobility domain This paradigm shift in the Mobility Landscape is expected to bring plethora of opportunities on one side as well as new challenges that were never witnessed in the realm of Mobility in the Past. This paper focuses on Opportunities in terms of Location Based services, Vehicle Management, Data Analytics, Infotainment , and possible Business scenarios and Models as well as challenges in Terms of Security and Data Ownership Methodology: Analysis of OEM and Supplier strategies/approaches and upcoming trends in connectivity and electrification.
Technical Paper

Noise and vibration simulations method for electric hybrid tractor powertrain.

2019-11-21
2019-28-2469
Internal combustion (IC) engines have been serving as prime source of power in tractors, since late 19th Century. Over this period, there have been significant improvements in IC engine technology leading to increased power density, reduction in tailpipe emissions and refinement in powertrain noise of tractors. As the regulations governing tailpipe emissions continue to be more stringent, original equipment manufacturers also have initiated work on innovative approaches such as diesel-electric hybrid powertrains to ensure compliance with new norms. However, introduction of such technologies may impact customer’s auditory, vibratory and drivability perceptions. Absence of conventional IC engine noise, association of electric whistle and whine, torque changes with activation/de-activation of motors and transmission behavior under transient conditions may result in new NVH issues in hybrid electric vehicles.
Technical Paper

Realtime Tuning and optimization of EV traction motors with controllers on E-motor testbench

2019-11-21
2019-28-2478
The need for dedicated development of indigenous electric power-train is becoming much essential in the recent times with upcoming trends and policies. Hence, The validation and optimization of the newly developed electric power-train becomes much crucial in order to ensure smooth real world operation. This can be only possible in E-motor test benches with dedicated equipment for thorough evaluation. Also, there are no practical limitations to check the peak characteristics in a controlled laboratory environment. Initially, the motor is setup by mechanically coupling with the dynamo-meter and the controller in the open loop method with constant parameters to check steady state operability without load or external parameters that affect the torque production and speed of the drive. Then progresses to closed loop method incorporating the feedback control and external parameters including torque loading at the shaft from the dynamo-meter.
Technical Paper

PMSM motor drive for Electric Vehicle applications

2019-11-21
2019-28-2475
To control air pollution in urban areas and to reduce carbon print in the cities, nowadays EV’s are preferred over IC engine vehicles. Earlier Electric vehicles used DC motor and Induction motors. But Brushless Permanent Magnet motors are preferred over Induction motor for EV’s due to their High Torque density, high-power density and highly efficiency. Prevalent Electric vehicles today have Brushless DC motors. Compared to BLDC, PMSM motor have smoother control and negligible torque ripplesThus, PMSM motor is preferred over BLDC for Electric Vehicle, because of its sinusoidal back emf which results in smoother control, and results into smoother and more comfortable driving experience to users. Methodology Sensor based field-oriented control (FOC) is implemented in 48 V 5kW Interior PMSM motor. . To start the Synchronous motor initial position of the rotor magnetic field should be known.
Technical Paper

Rapid Prototyping and Implementation of traction motor drive for E- Mobility

2019-11-21
2019-28-2472
Objective / Question: Is it possible to extend the envelope of simulation driven design and its advantages to development of complex dynamic systems viz. traction motor drives? The objective that then follows is how to enable OEM/Tier-1s to reduce wastes in the process of traction motor controller design, development, optimization and implementation. Motor control design to validation process is time consuming and tricky! Additionally, the requirement of software knowledge to write code to implement drive engineer's control ideas. The challenges here are - to name a few - algorithm for real time, addressing memory constraints, debugging, comprehending mathematical overflows, portability & BOM cost. These introduces wastes in parameters like time, cost, performance, efficiency and reliability. Methodology: Developing a new traction motor controller for E Mobility takes 18 - 24 months typically. 2 distinct activities take place in a loop.
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