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Technical Paper

The irrotational intensity: an efficient tool to understand the vibration energy propagation in complex structures using an FE Model.

2024-06-12
2024-01-2942
Although structural intensity was introduced in the 80's, this concept never found practical applications, neither for numerical nor experimental approaches. Quickly, it has been pointed out that only the irrotational component of the intensity offers an easy interpretation of the dynamic behavior of structures by visualizing the vibration energy flow. This is especially valuable at mid and high frequency where the structure response understanding can be challenging. A new methodolodgy is proposed in order to extract this irrotational intensity field from the Finite Element Model of assembled structures such as Bodies In White. This methodology is hybrid in the sense that it employs two distinct solvers: a dynamic solver to compute the structural dynamic response and a thermal solver to address a diffusion equation analogous to the thermal conduction built from the previous dynamic response.
Technical Paper

Model-Based Algorithm for Water Management Diagnosis and Control for PEMFC Systems for Motive Applications

2024-06-12
2024-37-0004
Water management in PEMFC power generation systems is a key point to guarantee optimal performances and durability. It is known that a poor water management has a direct impact on PEMFC voltage, both in drying and flooding conditions: furthermore, water management entails phenomena from micro-scale, i.e., formation and water transport within membrane, to meso-scale, i.e., water capillary transport inside the GDL, up to the macro-scale, i.e., water droplet formation and removal from the GFC. Water transport mechanisms through the membrane are well known in literature, but typically a high computational burden is requested for their proper simulation. To deal with this issue, the authors have developed an analytical model for the water membrane content simulation as function of stack temperature and current density, for fast on-board monitoring and control purposes, with good fit with literature data.
Technical Paper

FE Modelling and Experimental Evaluation for the Surface Integrity of Thin Walled Aluminum Alloy

2024-06-01
2024-26-0429
Abstract: The present study discusses about the effect of installation torque on the surface and subsurface deformations for thin walled 7075 aluminum alloy used in Aerospace applications. A FE model was constructed to predict the effect of torque induced stresses on thin walled geometry followed with an experimentation. A detailed surface analysis was performed on 7075 aluminum in terms of superficial discontinuities, residual stresses, and grain deformations. The localized strain hardening resulting from increased dislocation density and its effect on surface microhardness was further studied using EBSD and micro indentation. The predicted surface level plastic strain of .25% was further validated with grain deformations measured using optical and scanning electron microscopy.
Technical Paper

Elastomeric Swaging Finite Element Analysis Methodology to Evaluate Structural Integrity of Internal Swaged Joints

2024-06-01
2024-26-0428
In applications demanding high performance under extreme conditions of pressure and temperature, a range of Mechanically Attached Fittings (MAFs) is offered by various Multinational Corporations (MNCs). These engineered fittings have been innovatively designed to meet the rigorous requirements of the aerospace industry, offering a cost-effective and lightweight alternative to traditional methods such as brazing, welding, or other mechanically attached tube joints. One prominent method employed for attaching these fittings to tubing is through Internal Swaging, a mechanical technique. This process involves the outward formation of rigid tubing into grooves within the fitting. One of the methods with which this intricate operation is achieved is by using a drawbolt - expander assembly within an elastomeric swaging machine.
Technical Paper

The Effect of Excessive Thermo-Mechanical Stress on the Performance of High-Pressure Hose Assemblies used under Flexing Motion

2024-06-01
2024-26-0427
A typical high-pressure hose assembly consists of hose made with synthetic polymer braids and Teflon tube crimped with metallic fittings. These hose assemblies are mainly used for aircraft landing gear application considering its high-pressure sustenance and better flexibility. The proposed study investigates the effect of thermo-mechanical stress generated due to cyclic soaking and flexibility testing at thermostatic subzero (-65°F) and high temperature (+275°F) on performance of high-pressure hose assembly. This effect is further studied through hose tear-down which was envisioned to investigate the hose layer degradation and focused on changes in inner PTFE tube, which ultimately leads to product performance issues. Keywords: braids, tear down analysis, thermo-mechanical, inter-layer abrasion.
Technical Paper

Development of Deployment Mechanism for RAMBHA-LP Payload Onboard Chandrayaan-3 Lander

2024-06-01
2024-26-0455
RAMBHA-LP (Radio Anatomy of Moon Bound Hypersensitive Ionosphere and Atmosphere - Langmuir Probe) is one of the key scientific payloads onboard the Indian Space Research Organization’s (ISRO) Chandrayaan-3 mission. Its objectives were to estimate the plasma density and its variations on the near lunar surface. The probe was initially kept in a stowed condition attached to the lander. A mechanism was designed and realized to meet the functional requirement of deploying the probe at a distance of 1 meter, equivalent to the Debye length of the probe in the moon’s plasma environment. The probe deployment mechanism consists of the Titanium alloy spherical probe with a Titanium Nitride coating on its surface to achieve a constant work function, a long carbon-fiber-reinforced polymer boom, a double torsion spring, a dust-protection box, and a shape-memory alloy-based Frangibolt actuator for low-shock separation. The entire mechanism weighed less than 1.5 kilograms.
Technical Paper

A Multi-Scale Computational Scheme for Prediction of High-Cycle Fatigue Damage in Metal Alloy Components

2024-06-01
2024-26-0430
Aerospace structural components grapple with the pressing issue of high-cycle fatigue-induced micro-crack initiation, especially in high-performance alloys like Titanium and super alloys. These materials find critical use in aero-engine components, facing a challenging combination of thermo-mechanical loads and vibrations that lead to gradual dislocations and plastic strain accumulation around stress-concentrated areas. The consequential vibration or overload instances can trigger minor cracks from these plastic zones, often expanding unpredictably before detection during subsequent inspections, posing substantial risks. Effectively addressing this challenge demands the capability to anticipate the consequences of operational life and aging on these components. It necessitates assessing the likelihood of crack initiation due to observed in-flight vibration or overload events.
Technical Paper

Exploring the Mechanical Properties of Modified Pistachio Shell Particulate Composites through Experimental Investigation

2024-04-29
2024-01-5052
The present study focuses on the impacts of pistachio shell particles (2–10 wt.%) on the mechanical and microstructures properties of Al–Cu–Mg/pistachio shell particulate composites. To inspect the impact of the pistachio shell powder content with Al–Cu–Mg alloys, the experimentation was carried out with different alloy samples with constant copper (Cu) and magnesium (Mg) content. Parameters such as hardness, tensile strength with yield strength and % elongation, impact energy, and microstructure were analyzed. The outcomes demonstrated that the uniform dissemination of the pistachio shell particles with the microstructure of Al–Cu–Mg/pistachio shell composite particulates is the central point liable for the enhancement of the mechanical properties. Incorporating pistachio shell particles, up to 10 wt.%, is a cost-effective reinforcement in the production of metal matrix composites for various manufacturing applications.
Standard

Steel, Corrosion- and Heat-Resistant, Bars, Wire, Forgings, Mechanical Tubing, and Stock for Forging and Heading, 15Cr - 25.5Ni - 1.2Mo - 2.1Ti - 0.006B - 0.30V (Alloy A286), Consumable Electrode Remelted, 1650 °F (899 °C) Solution Heat Treated

2024-04-10
CURRENT
AMS5734L
This specification covers a corrosion- and heat-resistant steel in the form of bars, wire, forgings, mechanical tubing up to 5.00 inches (127 mm), inclusive, in nominal diameter or least distance between parallel sides (thickness), and stock for forging or heading.
Standard

Rings, Retaining – Spiral Wound, Uniform Section Corrosion and Heat Resistant, UNS S66286

2024-04-10
CURRENT
AS4299B
This procurement specification covers retaining rings of the spiral wound type with uniform rectangular cross-section, made of a corrosion and heat resistant age hardenable iron base alloy of the type identified under the Unified Numbering System as UNS S66286, work strengthened and heat treated to a tensile strength of 185 to 240 ksi at room temperature.
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