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Technical Paper

Intelligent Real Time Inspection of Rivet Quality supported by Human-Robot-Collaboration

2019-09-16
2019-01-1886
Aircraft production is facing various technical challenges, such as large product dimensions, complex joining processes and the organization of assembly tasks. Meeting the requirements that come with large dimensions, low tolerances and small batch sizes, in combination with complex joining processes, automation and labour-intensive inspection task, is often difficult to achieve in an economically viable way. ZeMA believes that a semi-automated approach is the most effective for optimizing aircraft section assembly. An effective optimization of aircraft production can be achieved with a semi-automated riveting process for solid rivets using Human-Robot-Collaboration in combination with an intuitive Human-Machine-Interaction operating concept. While using dynamic task sharing between human and robot based on their skills, and considering ergonomics, the determined ideal solution involves placing a robot inside the section barrel.
Technical Paper

Analysis of a Coupling System of Aircraft Environmental Control and Fuel Tank Inerting Based on Membrane Separation

2019-09-16
2019-01-1895
This paper raises a coupling system of aircraft environmental control and fuel tank inerting based on membrane separation. The system applies a membrane dehumidifier to replace water vapor removal unit of heat regenerator, condenser and water separator, which is widely used in conventional aircraft environmental control system nowadays. Water vapor can travel across the membrane wall under its pressure difference without phase change, so the dehumidification process consumes no cooling capacity and the cooling capacity of the system increases. This paper first compares the thermodynamic properties of environmental control system based on membrane dehumidification and the environmental control system based on condensation. The results show that the membrane dehumidification system has bigger cooling capacity and lighter weight.
Technical Paper

Flight Optimization Model on Global and Interval Ranges for Conceptual Studies of MEA Systems

2019-09-16
2019-01-1906
In development of more electric aircraft applications, it is important to discuss aircraft energy management on various level of aircraft operation. This paper presents a computationally efficient optimization model for evaluating flight efficiency on global and interval flight ranges. The model is described as an optimal control problem with an objective functional subjected to state condition and control input constraints along a flight path range. A flight model consists of aircraft point-mass equations of motion including engine and aerodynamic models. The engine model generates the engine thrust and fuel consumption rate for operation condition and the aerodynamic model generates the drag force and lift force of an aircraft for flight conditions. These models is identified by data taken from a published literature as an example. First, approximate optimization process is performed for climb, cruise, decent and approach as each interval range path.
Technical Paper

Overcoming Challenges in Connected Autonomous Vehicles Development: Open Source Vehicular Data Analytics Platform

2019-09-16
2019-01-1914
Data Science and Machine Learning are buzzwords in our everyday lives, as is evident from its applications, such as voice recognition features in vehicles and on cell phones, automatic facial and traffic sign recognition, etc. Analyzing big data on the basis of internet searches, pattern recognition, and learning algorithms, provides deep understanding of the behaviour of processes, systems, nature, and ultimately the people. The already implementable idea of autonomous driving is nearly a reality for many drivers today with the aid of “lane keeping assistance” and “adaptive cruise control systems” in the vehicle. The drift towards connected, autonomous, and artificially intelligent systems that constantly learns from big data and is able to make best-suited decisions, is progressing in ways that is fundamental to the growth of automotive industry. The paper envisages the future of connected and- autonomous-vehicles (CAVs) as computers-on-wheels.
Technical Paper

Development and Validation of a Control-Oriented Analytic Engine Simulator

2019-08-15
2019-24-0002
Due to the recent anti-pollution policies, the performance increase in Spark Ignition (SI) engines is currently under the focus of automotive manufacturers. This trend drives the control systems designers to investigate accurate solutions and build more sophisticated algorithms to increase the efficiency of this kind of engines. The development of a control strategy is composed by several phases and steps, and the first part of such process is typically spent to define and validate the logic of the strategy. During this phase a light engine simulator is particularly useful, since it allows producing robust combustion synthetic data with a low calibration and computational effort. In the first part of this paper the description of a control-oriented analytic engine simulator (ANESIM) is carried out.
Technical Paper

Experimental Validation of a Model-based Water Injection Combustion Control System for On-board Application

2019-08-15
2019-24-0015
Water Injection (WI) has become a key technology for increasing combustion efficiency in modern GDI turbocharged engines. In fact, the addition of water mitigates significantly the occurrence of knock, reduces exhaust gas temperatures, and opens the possibility to reach optimum heat release phasing even at high load. This work presents the latest development of a model-based WI controller, and its experimental validation on a GDI TC engine. The controller is based on a novel approach that involves an analytic combustion model to define the SA required to reach a combustion phase target, considering injected water mass effects. The model has been expanded to directly consider air-to-fuel ratio variation effects on combustion phasing, and the same controller structure could integrate other variables that influence 50 percent of Mass Fraction Burned angular position (MFB50), such as EGR.
Technical Paper

Modelling and control of a novel clutchless multiple-speed transmission for electric vehicles

2019-08-15
2019-24-0063
Conventional electric vehicles adopt either single-speed transmissions or direct drive architecture in order to reduce cost, losses and mass. However, the integration of optimized multiple-speed transmissions is considered as a feasible method to enhance EVs performances, (i.e. top speed, acceleration and grade climbing), improving powertrain efficiency, saving battery energy and reducing customer costs. Perfectly in line with these objectives, this paper presents a patented fully integrated electric traction system, as scalable solution for electrifying light duty passenger and commercial vehicles (1.5-4.2 tons), with a focus on minibuses (<20 seats). The adoption of high-speed motor coupled to multiple-speed transmission offers the possibility of a relevant efficiency improvement, a 50% volume reduction with respect to a traditional transmission, superior output torque and power density.
Technical Paper

A proposed diesel powertrain to meet future emission standards and achieve high engine efficiency

2019-08-15
2019-24-0191
Nowadays, powertrain development activity is performed on the base of fulfilling the stricter emission standards under real driving conditions (RDE). However, the pressure on automotive industry to reduce CO2 emissions in high efficient diesel applications results in lower exhaust gas temperatures. Therefore, it is highly needed to develop advanced vehicle thermal management methods to both fulfil the targets of emission standards and high thermal efficiency, without increasing dramatically the powertrain cost. The aim of this work is to experimentally demonstrate that by utilising advanced engine and ATS control methods and revising the engine hardware and subsystems can lead to significant improvement on the fuel efficiency and emissions of the conventional diesel powertrain. The revised engine includes an improved combustion system, completely revised turbocharging and air handling system whilst being heavily reworked with respect to FMEP reduction.
Technical Paper

A Mild Hybrid SIDI Turbo Passenger Car Engine with Rankine Waste Heat Recovery

2019-08-15
2019-24-0194
In the strive for more fuel-efficient vehicles all possible measures are considered to increase the efficiency of the combustion engine. 48V mild hybrid technology is one such measure; SIDI (Spark Ignited Direct Injection) engines with Miller technology another, while recovering energy from the engine waste heat (WHR) is yet an option to increase fuel conversion efficiency. Here, for the first time, we will publish the results from an advanced engineering project at Volvo Cars including all these components. We have successfully built an ethanol based Rankine system around a 4-cylinder, 2.0 litre SIDI-engine, including 48V mild hybrid technology. The Rankine system uses the engine exhaust as heat source, while the expansion of the ethanol steam occurs in an axial piston expander coupled both electrically to the hybrid system and mechanically to the engine crankshaft.
Technical Paper

A Smart Icing Detection System for Any Location on the Outer Aircraft Surface

2019-06-10
2019-01-1931
Given approximately one million small and light aircraft in operation worldwide, icing detection and icing quantification of in-flight icing are still an open research topic. Despite technical means are available to de-ice on ground, there is a lack of a suitable control system based on sensor data to de-ice while the aircraft is airborne. Most often, it is still task of the pilot to visually inspect the icing status of the airfoil and/or other critical parts of the aircraft such as engine air intakes, which distracts the flight crew from flying the aircraft especially in IMC conditions. Based on preliminary simulation and tests in 2014 in a collaborative research project lasting from 2015 until 2018, the technology of energy self-sustaining, wireless, self-adhesive smart sensors for industrial sensing in an aerodynamically critical environment (i.e. wind turbines) was further investigated to fulfil general aviation requirements.
Standard

Snowmobile Throttle Control Systems

2019-06-06
CURRENT
J92_201906
This SAE Recommended Practice is intended to provide the minimum acceptable criteria for snowmobile hand throttle control systems. This recommendation is not intended to cover competition vehicles, nor is it intended to limit development of new and/or improved technology in controls. Although these recommendations are primarily addressed to hand-control systems using an outer flexible conduit with a multiple strand inner cable, the basic requirements of freedom of movement, strength, material, etc., will apply to any system.
Article

Sikorsky’s autonomous Black Hawk helicopter takes flight

2019-06-06
Sikorsky tested a new full-authority, fly-by-wire flight control technology kit for the first time on a Sikorsky UH-60 Black Hawk medium-lift utility helicopter. The flight marked the beginning of the flight test program for the soon-to-be optionally piloted rotorcraft.
Technical Paper

Multi-Physics and CFD Analysis of an Enclosed Coaxial Carbon Nanotube Speaker for Automotive Exhaust Noise Cancellation

2019-06-05
2019-01-1569
Automotive exhaust noise is one of the major sources of noise pollution and it is controlled by passive control system (mufflers) and active control system (loudspeakers and active control algorithm). Mufflers are heavy, bulky and large in size while loudspeakers have a working temperature limitation. Carbon nanotube (CNT) speakers generate sound due to the thermoacoustic effect. CNT speakers are also lightweight, flexible, have acoustic and light transparency as well as high operating temperature. These properties make them ideal to overcome the limitations of the current exhaust noise control systems. An enclosed, coaxial CNT speaker is designed for exhaust noise cancellation application. The development of a 3D multi-physics (coupling of electrical, thermal and acoustical domains) model, for the coaxial speaker is discussed in this paper. The model is used to simulate the sound pressure level, input power versus ambient temperature and efficiency.
Technical Paper

Performance Testing and Analysis of Multi-Channel Active Control System for Vehicle Interior Noise Using Adaptive Notch Filter

2019-06-05
2019-01-1567
It is considered that slow convergence speed and large calculation amount of commonly used adaptive algorithm in the active control system for vehicle interior noise yield noise reduction performance and hardware requirements problems. In this paper, a 4-channel active control of vehicle interior noise based on adaptive notch filter is established, and road test is carried out to test and analyze the performance of the control system. Firstly, the general mathematic model of the multi-channel active control system based on adaptive notch filter is established. The computational complexity of the algorithm is analyzed and compared with that of the FXLMS algorithm. Secondly, a hardware-in-the-loop test bench based on multi-channel adaptive notch filter is set up, to measure the noise reduction performance of ANC system under various working conditions.
Standard

E/E Data Link Security

2019-05-14
WIP
J2186
This SAE Recommended Practice establishes a uniform practice for protecting vehicle components from "unauthorized" access through a vehicle data link connector (DLC). The document defines a security system for motor vehicle and tool manufacturers. It will provide flexibility to tailor systems to the security needs of the vehicle manufacturer. The vehicle modules addressed are those that are capable of having solid state memory contents accessed or altered through the data link connector. Improper memory content alteration could potentially damage the electronics or other vehicle modules; risk the vehicle compliance to government legislated requirements; or risk the vehicle manufacturer's security interests. This document does not imply that other security measures are not required nor possible.
Standard

Medical Device Shot Peening

2019-05-09
WIP
J3020
This SAE Standard and its supplementary detail specifications cover the engineering requirements for the controlled shot peening of a medical device where shot peening is required for enhancement of a material's mechanical properties through the intentional creation of compressive residual stress.
Standard

Application Layer - Diagnostics

2019-05-01
WIP
J1939/73
SAE J1939-73 Diagnostics Application Layer defines the SAE J1939 messages to accomplish diagnostic services and identifies the diagnostic connector to be used for the vehicle service tool interface. Diagnostic messages (DMs) provide the utility needed when the vehicle is being repaired. Diagnostic messages are also used during vehicle operation by the networked electronic control modules to allow them to report diagnostic information and self-compensate as appropriate, based on information received. Diagnostic messages include services such as periodically broadcasting active diagnostic trouble codes, identifying operator diagnostic lamp status, reading or clearing diagnostic trouble codes, reading or writing control module memory, providing a security function, stopping/starting message broadcasts, reporting diagnostic readiness, monitoring engine parametric data, etc.
Standard

On-Board System Requirements for V2V Safety Communications

2019-04-28
WIP
J2945/1
This standard specifies the system requirements for an on-board vehicle-to-vehicle (V2V) safety communications system for light vehicles , including standards profiles, functional requirements, and performance requirements. The system is capable of transmitting and receiving the Society of Automotive Engineers (SAE) J2735-defined Basic Safety Message (BSM) [1] over a Dedicated Short Range Communications (DSRC) wireless communications link as defined in the Institute of Electrical and Electronics Engineers (IEEE) 1609 suite and IEEE 802.11 standards [2] – [6].
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