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Technical Paper

Development and Validation of a Reduced Chemical Kinetic Mechanism of Dimethyl Carbonate and Ethylene Carbonate

2024-04-09
2024-01-2085
With the rapid development of electric vehicles, the demands for lithium-ion batteries and advanced battery technologies are growing. Today, lithium-ion batteries mainly use liquid electrolytes, containing organic compounds such as dimethyl carbonate and ethylene carbonate as solvents for the lithium salts. However, when thermal runaway occurs, the electrolyte decomposes, venting combustible gases that could readily be ignited when mixed with air and leading to pronounced heat release from the combustion of the mixture. So far, the chemical behavior of electrolytes during thermal runaway in lithium-ion batteries is not comprehensively understood. Well-validated compact chemical kinetic mechanisms of the electrolyte components are required to describe this process in CFD simulations. In this work, submechanisms of dimethyl carbonate and ethylene carbonate were developed and adopted in the Ansys Model Fuel Library (MFL).
Technical Paper

A numerical Methodology for Induction Motor Control: Lookup Tables Generation and Steady-State Performance Analysis

2024-04-09
2024-01-2152
This paper presents a numerical methodology to generate lookup tables that provide d- and q-axis stator current references for the control of electric motors. The main novelty with respect to other literature references is the introduction of the iron power losses in the equivalent-circuit electric motor model implemented in the optimization routine. The lookup tables generation algorithm discretizes the motor operating domain and, given proper constraints on maximum stator current and magnetic flux, solves a numerical optimization problem for each possible operating point to determine the combination of d- and q- axis stator currents that minimizes the imposed objective function while generating the desired torque. To demonstrate the versatility of the proposed approach, two different variants of this numerical interpretation of the motor control problem are proposed: Maximum Torque Per Ampere and Minimum Electromagnetic Power Loss.
Technical Paper

Additive Manufacturing in Powertrain Development – From Prototyping to Dedicated Production Design

2024-04-09
2024-01-2578
Upcoming, increasingly stringent greenhouse gas (GHG) as well as emission limits demand for powertrain electrification throughout all vehicle applications. Increasing complexity of electrified powertrain architectures require an overall system approach combining modular component technology with integration and industrialization requirements when heading for further significant efficiency optimization. At the same time focus on reduced development time, product cost and minimized additional investment demand reuse of current production, machining, and assembly facilities as far as possible. Up to date additive manufacturing (AM) is an established prototype component, as well as tooling technology in the powertrain development process, accelerating procurement time and cost, as well as allowing to validate a significantly increased number of variants. The production applications of optimized, dedicated AM-based component design however are still limited.
Technical Paper

Simulation Study on the Influence of Multi-Magnetic Particles on Oil Sensor Signals

2024-04-09
2024-01-2826
Engine operation produces particles that contaminate the lubricating oil and can damage the engine's internal components. This paper presents a model for a three-coil inductive metal particle sensor and verifies the rationality and accuracy of the model by simulating the motion of a single spherical iron particle passing through the sensor. On this basis, the simulation of coupling double particles with different sizes, distances, and shapes is carried out. The study explores the influence of particle motion on the sensor-induced signal under various conditions. The research shows that when two particles pass through the sensor, the induced voltage signal will produce superposition when the distance between the two particles is small. The peak value of the induced voltage is 1-2 times the peak value of the induced voltage of a single particle. As the distance increases, the peak value of the induced voltage initially decreases, then slowly increases, and finally stabilizes.
Technical Paper

Advanced Aftertreatment System Meeting Future HD CNVII Legislation

2024-04-09
2024-01-2379
Options for CNVII emission legislation are being widely investigated in a national program organized by China Vehicle Emission Control Center (VECC) since early 2020. It is foreseen that this possibly last legislation in China will have more stringent emission requirements compared to CNVI, including among other changes especially a further reduction of nitrogen oxide (NOx), inclusion of nitrous oxide (N2O) and sub-23 nm particle number (PN). This study investigates the technical feasibility to fulfill a CNVII emission legislation scenario, based on a modified CNVI 8 L engine operating under both cold and hot World Harmonized Transient Cycle (WHTC) and Low Load Cycle (LLC).
Standard

Nickel Wire and Ribbon 99Ni

2024-04-01
CURRENT
AMS5555G
This specification covers a nickel in the form of round wire and rectangular ribbon.
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