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Training / Education

Fundamentals of GD&T ASME Y14.5 - 2018 Foundational Level

2024-10-22
The 2-day foundational-level Fundamentals of GD&T course teaches the terms, rules, symbols, and concepts of geometric dimensioning and tolerancing, as prescribed in the ASME Y14.5-2018 Standard. The class offers an explanation of geometric tolerances, including their symbols, tolerance zones, applicable modifiers, common applications, and limitations. It explains Rules #1 and #2, the datum system, form and orientation controls, tolerance of position (RFS and MMC), runout, and profile controls. Newly acquired learning is reinforced throughout the class with more than 130 practice exercises, including more than 60 application problems. 
Training / Education

Fundamentals of GD&T ASME Y14.5 - 2009 Foundational Level

2024-09-24
The 2-day foundational-level Fundamentals of GD&T course teaches the terms, rules, symbols, and concepts of geometric dimensioning and tolerancing, as prescribed in the ASME Y14.5-2009 Standard. The class offers an explanation of geometric tolerances, their symbols, tolerance zones, applicable modifiers, common applications, and limitations. It explains Rules #1 and #2, form and orientation controls, the datum system, tolerance of position (RFS and MMC), runout, and profile controls. Newly acquired learning is reinforced throughout the class with more than 80 practice exercises. 
Training / Education

Vehicle Architecture for Hybrid, Electric, Automated, and Shared Vehicle Design

2024-09-10
Electric and hybrid vehicle engineers and designers are faced with the important issue of how to adequately configure required powertrain system components to achieve needed performance, occupant accommodation, and operational objectives. This course enables participants to fully comprehend vehicle architectural/configurational design requirements to enable efficient structural design, effective packaging of required components, and efficient vehicle performance for shared and autonomous operation. The importance of integrating these design requirements with specific vehicle user needs and expectations will be emphasized.
Training / Education

System Engineering and Strategic Program Management for the Aviation Industry

2024-08-27
This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). The course directly addresses improved aircraft system design tools and processes, which, when implemented will significantly contribute to simpler, lower cost and even safer airplanes that meet customer quality demands. Adding value to the high-leveraged area of design (reducing design by involving manufacturing) — which is what this course does — can start to reverse the current trend (overrun and long delay) and help aircraft companies be more profitable. 
Training / Education

Fundamentals of GD&T ASME Y14.5 2018 - Advanced Level

2024-07-02
This 3-day Fundamentals of GD&T course provides an in-depth study of the terms, rules, symbols, and concepts of geometric dimensioning and tolerancing, as prescribed in the ASME Y14.5-2018 Standard. The course can be conducted in three 8-hour sessions or with flexible scheduling including five mornings or five afternoons. 
Technical Paper

Fuel Cell Fault Simulation and Detection for On Board Diagnostics using Real-Time Digital Twins

2024-06-12
2024-37-0014
The modern automotive industry is facing challenges of ever-increasing complexity in the electrified powertrain era. On-board diagnostic (OBD) systems must be thoroughly validated and calibrated through many iterations to function effectively and meet the regulation standards. Their development and design process are more complex when prototype hardware is not available and therefore virtual testing is a prominent solution, including Software-in-the-loop (SiL) and Hardware-in-the-loop (HIL) simulations. Virtual prototype testing relying on real-time simulation models is necessary to design and test new era’s OBD systems quickly and in scale. The new fuel cell powertrain involves new and preciously unexplored fail modes. To make the system robust, simulations are required to be carried out to identify different fails.
Technical Paper

Comparing the NVH behaviour of an innovative steel-wood hybrid battery housing design to an all aluminium design

2024-06-12
2024-01-2949
The production of electric vehicles (EVs) has a significant environmental impact, with up to 50 % of their lifetime greenhouse gas potential attributed to manufacturing processes. The use of sustainable materials in EV design is therefore crucial for reducing their overall carbon footprint. Wood laminates have emerged as a promising alternative due to their renewable nature. Additionally, wood-based materials offer unique damping properties that can contribute to improved Noise, Vibration, and Harshness (NVH) characteristics. In comparison to conventional materials such as aluminum, ply wood structures exhibit beneficial damping properties. The loss factor of plywood structures with a thickness below 20 mm ranges from 0.013 to 0.032. Comparable aluminum structures however exhibit only a fraction of this loss factor with a range between 0.002 and 0.005.
Technical Paper

Estimating a Viscous Damping Model for a Vibrating Panel in contact with an Acoustic Trim Enhanced with Particle Dampers.

2024-06-12
2024-01-2917
Dampers (PDs) are passive devices employed in vibration and noise control applications. They consist of a cavity filled with particles that, when fixed to a vibrating structure, dissipate vibrational energy through friction and collisions among the particles. These devices have been extensively documented in the literature and find widespread use in reducing vibrations in structural machinery components subjected to significant dynamic loads during operation. However, their application in reducing vehicle interior sound has received, up to now, relatively little attention. Previous work by the authors has proven the effectiveness of particle dampers in mitigating vibrations in vehicle body panels, achieving a notable reduction in structure-borne noise within the vehicle cabin with an additional weight comparable to or even lower than that of bituminous damping treatments traditionally used for this purpose.
Technical Paper

Stochastic Finite Element Formulation of a Three-Node Quadratic Bar Element with Non-Uniform Cross-Section Based on the Perturbation Method for Simultaneously Non-Deterministic Elastic Modulus and Applied Load

2024-06-01
2024-26-0470
The finite element method is one of the most robust tools in structural analysis. Typically, the input parameters in a finite element model are assumed to be deterministic. However, in practice, almost all material and geometrical properties, including the load, possess randomness. The consideration of the probabilistic nature of these quantities is essential to effectively designing a system that is robust against the uncertainties arising due to the variation in the input parameters, the significance of which has been documented by NASA in “Probabilistic Risk Assessment Procedures Guide for NASA Managers and Practitioners”, 2011. Among the various techniques applicable for stochastic analysis, the perturbation method, which is based on a sound mathematical foundation derived from Taylor’s series expansion, is widely acknowledged for its much higher efficiency compared to the well-known Monte-Carlo method.
Technical Paper

Inverse Machine Learning Approach for Metasurface based Radar Absorbing Structure Design for Aerospace Applications

2024-06-01
2024-26-0480
Metasurfaces, comprised of sub-wavelength structures, possess remarkable electromagnetic wave manipulation capabilities. Their application as radar absorbers has gained widespread recognition, particularly in modern stealth technology, where their role is to minimize the radar cross-section (RCS) of military assets. Conventional radar absorber design are tedious by their time-consuming, computationally intensive, iterative nature, and demand a high level of expertise. In contrast, the emergence of deep learning-based metasurface design for RCS reduction represents a rapidly evolving field. This approach offers automated and computationally efficient means to generate radar absorber designs. However, the practical implementation of radar-absorbing structures on complex aircraft bodies presents significant challenges.
Technical Paper

A Comparative Study of RANS and Machine Learning Techniques for Aerodynamic Analysis of Airfoils

2024-06-01
2024-26-0460
It is important to accurately predict the aerodynamic properties for designing applications which involves fluid flows, particularly in the aerospace industry. Traditionally, this is done through complex numerical simulations, which are computationally expensive, resource-intensive and time-consuming, making them less than ideal for iterative design processes and rapid prototyping. Machine learning, powered by vast datasets and advanced algorithms, offers an innovative approach to predict airfoil characteristics with remarkable accuracy, speed, and cost-effectiveness. Machine learning techniques have been applied to fluid dynamics and have shown promising results. In this study, machine learning model called the back-propagation neural network (BPNN) is used to predict key aerodynamic coefficients of lift and drag for airfoils.
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