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Training / Education

Fuel Cells for Transportation

2024-07-16
This is a three-day course which provides a comprehensive and up to date introduction to fuel cells for use in automotive engineering applications. It is intended for engineers and particularly engineering managers who want to jump‐start their understanding of this emerging technology and to enable them to engage in its development. Following a brief description of fuel cells and how they work, how they integrate and add value, and how hydrogen is produced, stored and distributed, the course will provide the status of the technology from fundamentals through to practical implementation.
Technical Paper

Thermal Management System for Battery Electric Heavy-Duty Trucks

2024-07-02
2024-01-2971
On the path to decarbonizing road transport, electric commercial vehicles will play a significant role. The first applications were directed to the smaller trucks for distribution traffic with relatively moderate driving and range requirements, but meanwhile, the first generation of a complete portfolio of truck sizes is developed and available on the market. In these early applications, many compromises were accepted to overcome component availability, but meanwhile, the supply chain can address the specific needs of electric trucks. With that, the optimization towards higher usability and lower costs can be moved to the next level. Especially for long-haul trucks, efficiency is a driving factor for the total costs of ownership. Besides the propulsion system, all other systems must be optimized for higher efficiency. This includes thermal management since the thermal management components consume energy and have a direct impact on the driving range.
Technical Paper

Reduction of Flow-induced Noise in Refrigeration Cycles

2024-07-02
2024-01-2972
In electrified vehicles, auxiliary units can be a dominant source of noise, one of which is the re-frigerant scroll compressor. Compared to vehicles with combustion engines, e-vehicles require larger refrigerant compressors, as in addition to the interior, also the battery and the electric motors have to be cooled. Currently, scroll compressors are widely used in the automotive industry, which generate one pressure pulse per revolution due to their discontinuous compression principle. This results in speed-dependent pressure fluctuations as well as higher-harmonic pulsations that arise from reflections. These fluctuations spread through the refrigeration circuit and cause the vibration excitation of refrigerant lines and heat exchangers. The sound transmission path in the air con-ditioning heat exchanger integrated in the dashboard is particularly critical. Various silencer con-figurations can be used to dampen these pulsations.
Technical Paper

Numerical Investigation of Injection and Mixture Formation in Hydrogen Combustion Engines by Means of Different 3D-CFD Simulation Approaches

2024-07-02
2024-01-3007
Increasingly stringent regulations relating to the emissions of passenger cars and commercial vehicles demand alternative powertrain technologies in order to effectively achieve the climate targets. Hydrogen can play a crucial role as alternative energy carrier regarding the EU targets for CO2-neutral mobility towards 2050. Therefore, it represents a reasonable choice not only for fuel cell powered vehicles, but also for fueling internal combustion engines (ICE). This paper focuses on the numerical investigation of high-pressure hydrogen injection and the mixture formation inside a high-tumble ICE with a conventional liquid fuel injector for passenger cars. Since the traditional 3D-CFD approach of simulating the inner flow of an injector requires a very high spatial and temporal resolution, the enormous computational effort, especially for full engine simulations, is a big challenge for an effective virtual development of modern ICEs.
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