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Brake squeal is caused by dynamic instability, which is influenced by its dynamic unstable structure and small disturbance of friction force variation. Recently, FE Analysis of brake squeal is applied for brake design refinements, which is based on dynamic instability theory. As same as the refinement of brake structure is required for brake squeal reduction, the refinement of pad materials is also required for brake effectiveness and brake squeal reduction. It is well known that friction film, which is composed of polymers like phenol formaldehyde resin and so on, influences for friction coefficient. Therefore it is expected that the refinement of polymers in pad materials enable higher brake effectiveness and less brake squeal. In this paper, Molecular Dynamics is applied for the friction force variation of polymers in pad materials. The MD simulation results suggest the reduction method of friction force variation of polymers.

This study aims to incorporate the dynamic stiffness of pads into the finite element method (FEM) used for brake design in order to improve the accuracy of FEM analyses. In the first step, the vibration caused by a disk brake squeal is simulated in order to measure the dynamic stiffness of the brake pads. We then compare this result with the static stiffness result obtained from a past static compressive strain and show that these different modes of stiffness have different characteristics. The dynamic stiffness of the pad is higher than the static stiffness and is greatly dependent on pressure load. The next step is to show, from the squeal experiments using a simple squeal tester and FEM analysis, that it is dynamic stiffness and not static stiffness of the pads that correlates to squeal.

In the studies of disc brake squeal, the vibration modes on squealing were measured, and calculated [1, 2 and 3]. By those results to the disk rotor, it is clear that the specific type of the modes affect the squeal generation. It is not clear whether mounting bracket mode shapes contribute to squeal, because the mounting bracket mode shapes cannot be classified in the same way as the rotor mode shapes. In this paper, by using FEM modal analysis the vibration modes of the mounting bracket are classified systematically. And by adopting this classification to the vibration mode of mounting on squealing, it is confirmed that the specific type of modes of mounting affect the squeal generation.

Brake squeal is an uncomfortable noise that occurs while braking. It is an important issue in automobile quality to prevent brake products from squealing. Brake shims are widely used to reduce squeal occurrence rate. The anti-squeal effect of shims is quantified as damping properties measured with a bending mode tester, instead of repeating many dynamometer tests. However, there are cases where measurement results have less correlation to actual squeal suppression rate. Therefore, the evaluation of the anti-squeal effect with a dynamometer or on an actual car is needed until the best shim can be selected. To improve the predicted accuracy of the anti-squeal effect, the difference between measurement conditions and actual braking conditions of shims, was focused on. The bending mode tester measures loss factor under pressure-free conditions, even though shims are compressed by pistons or cylinders towards the backplate of the pad.

Brake squeal is uncomfortable noise that occurs while braking. It is an important issue for automobile quality to prevent brake products from squealing. Brake shims are widely used to reduce squeal occurrence rate. In particular, laminated shims can effectively suppress squeal via the viscoelastic damping of an adhesive layer. However, there are cases where the damping performance at low temperature and the durability performance at high temperature deteriorate. In that regard, we thought of applying frictional damping to shims instead of relying on a temperature-sensitive adhesive layer. To study the application of frictional damping for shims, it is necessary to clarify the characteristics thereof. In order to quantify the damping performance of shims, loss factor has been generally measured with a bending mode tester. However, the influence of friction cannot be evaluated because it is measured under pressure-free condition.

The prevention of brake squeal is a significant task in brake development, because brake squeal is bothersome to users and consequently reduces a vehicle's commercial value. Due to the progress made by researchers in their efforts to gain insight into the mechanisms and causes of brake squeal, the number of brake squeal complaints has declined. However, brake squeal can appear long after the vehicle is produced, without any early sign. In order to maintain long-term high satisfaction among the vehicle owners, it is important to find the factors that create a gradual increase in the occurrence of brake squeal. In this study, we focus on the stiffness factor of brake pads. Also, brake-pad wear due to braking is virtually impossible to completely eliminate. Here, we examine the correlation between pad stiffness and squeal occurrence. This study presents experimental and analytical results of the influence of pad surface texture on disc brake squeal.

It is necessary to consider both pad stiffness in static and dynamic situations to develop brake pads that create effective braking and squeal less. Brake pads that have a high degree of static stiffness generally respond well when braking. A past study clarified that stiffness when vibration is added to a pad differs from static stiffness. This pad stiffness in dynamic situations depends on braking pressure and it is one of the causes of squeal generation. This research clarified that pad stiffness depends on the amplitude of excitation and its frequency, which was measured by using an experimental apparatus. This apparatus gave sufficient displacement to a pad for measuring static stiffness and gave vibration with sufficient frequency and amplitude to assess the stiffness of the pad when squeal was generated. First, the static stiffness of the pad was measured by adding static pressure.

HEV and EV markets are in a rapid expansion tendency. Development of low-cost regenerative cooperation brake system is needed in order to respond to the consumers needs for HEV and EV. Regenerative cooperation brake system which HEV and EV are generally equipped with has stroke simulator. We developed simple composition brake system based on the conventional ESC unit without the stroke simulator, and our system realized a low-cost regenerative cooperation brake. The key technologies are the quiet pressurization control which can be used in the service application, which is to make brake force depending on brake travel, by gear pump and the master cylinder with idle stroke to realize regenerative cooperation brake. Thanks to the key technologies, both the high regenerative efficiency and the good service brake feeling were achieved.

1 In this study, we investigated a new type of groan noise that is different from other conventional types of groan noises during braking. This groan noise occurs immediately after stopping the vehicle. We investigated the behaviors of the pads and caliper on the vehicle with two types of pads. By comparing the data, we assumed that μ characteristics of those pads during the stopping event are different. Then we examined the friction surface of the pads in order to study the root cause. In conclusion, we determined that the shape of the contact plateaus of the brake pad surface contributed to this groan noise.

The purpose of this research is to clarify how damping characteristics of Under Layer (hereafter “UL”) material in the brake pads (hereafter “PAD”) influences brake squeal noise performance. In this study, UL material structure and dynamic viscoelasticity, for two different types of UL formulations are investigated. In addition, PAD damping ratio and squeal noise performance for multiple UL formulations are verified. As a result, the raw material orientation is determined based on manufacturing method, and it causes the UL material’s anisotropic properties. Dynamic viscoelasticity are dependent on the direction in which they are measured. In particular, the loss modulus, which is the damping element of dynamic viscoelasticity, is higher in the direction of the raw material orientation for the high damping and high stiffness UL formulation. In addition, it was confirmed that this loss modulus in the direction of the raw material orientation is effective for bending vibration.