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Vehicle operation during cold-start powertrain conditions can have a significant impact on drivability, fuel economy and tailpipe emissions in modern passenger vehicles. As efforts continue to maximize fuel economy in passenger vehicles, considerable engineering resources are being spent in order to reduce the consumption penalties incurred shortly after engine start and during powertrain warmup while maintaining suitably low levels of tailpipe emissions. Engine downsizing, advanced transmissions and hybrid-electric architecture can each have an appreciable effect on cold-start strategy and its impact on fuel economy. This work seeks to explore the cold-start strategy of several passenger vehicles with different powertrain architectures and to understand the resulting fuel economy impact relative to warm powertrain operation. To this end, four vehicles were chosen with different powertrain architectures.

Acid gas removal experiments are carried out in a large bench scale corona radical shower reactor-catalyst hybrid system. A simulated stationary jet engine test cell flue gas is air mixed with NO, SO2 and CH4. NO, NO2 and SO2 concentrations were measured by a Green Line gas analyzer and the trace by-products are determined by Fourier Transform Infra-Red spectroscopy (FTIR). The aerosol particles generated by the acid gases and methane related plasma processes were collected by the electrostatic precipitator operated at !19 kV dc downstream of the reactor. The size of the reactor is (10×30×100 cm) and four pipe with nozzle type radical injectors are placed in series. The corona radical shower electrode used was a 6 mm o.d. tube equipped with 28 hollow electrodes (1.2 mm i.d./1.5 mm o.d.).

Twenty vehicles from eighteen schools competed in the Second SAE Super Mileage Competition at the Eaton Proving Grounds, Marshall, Michigan, on June 6, 1981. Of these, fifteen completed all of the events with the winner obtaining 702 miles/gallon (298.4 KM/liter). The designs of the successful vehicles were quite varied but stressed lightness, aerodynamic streamlining, low rolling resistance and efficient drive trains. Some engines were also modified- to improve efficiency. The integrated optimization of all variables within the severe constraints of budget, manpower, time and manufacturing facilities presented an excellent engineering experience for the students.