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Technical Paper

Further Analysis of the Effect of Oxygen Concentration on the Thermal Aging of Automotive Catalysts

2017-09-04
2017-24-0136
With emission legislations becoming ever more stringent there is an increased pressure on the after-treatment systems, and more specifically the three-way catalysts. With recent developments in emission legislations, there is requirement for more complex after-treatment systems and understanding of the aging process. With future legislation introducing independent inspection of emissions at any time under real world driving conditions throughout a vehicle life cycle this is going to increase the focus on understanding catalyst behavior during any likely conditions throughout its lifetime and not just at the beginning and end. In recent years it has become a popular approach to use accelerated aging of the automotive catalysts for the development of new catalytic formulations and for homologation of new vehicle emissions.
Technical Paper

Analysis of the Effect of Oxygen Concentration on the Thermal Aging of Automotive Catalysts

2017-03-28
2017-01-0998
Accelerated aging of automotive catalysts has become a routine process for the development of new catalytic formulations and for homologation of vehicle emissions. In the standard approach, catalyst samples are subjected to temperatures in excess of 800°C on a predefined test cycle and aged for precise timescales representative of certain vehicle mileage. The high temperature feed gas is traditionally provided by a large gasoline engine but, increasingly, alternative bench-aging techniques are being applied as these offer more precise control and considerable cost savings, as well as offering more development possibilities. In the past few years, emissions control of light duty vehicles has become increasingly prominent as more stringent emissions legislations require more complex after-treatment systems. Aging of the catalysts are not fully understood as they are subjected to many varying environments, including temperature and gas concentrations.
Technical Paper

OSC Modelling of 3-Way Automotive Catalysts to Understand the Effect of Latent OSC on Dynamic OSC Performance

2022-03-29
2022-01-0574
A three-way automotive catalyst's ability to store oxygen is still a crucial performance metric for modern day catalyst applications. With more stringent emissions legalisation, the oxygen storage capacity (OSC) within a catalyst can assist with converting different harmful exhaust gases such as CO, THC and NOx under transient operating conditions. Additionally, OSC is currently the only onboard catalyst performance metric recorded during a vehicle's useful life. Catalyst performance is correlated to this OSC measurement. OSC in three-way automotive catalysts can be split into two main OSC types. "Latent" OSC deep within the washcoat and "dynamic" OSC on the surface of the catalyst washcoat. Dynamic OSC is more commonly applied in the evaluation of useful OSC of the catalyst during practical operation.
Technical Paper

Modelling the Variation in Precious Metal Dispersion in a Three Way Catalytic Converter after Aging

2018-04-03
2018-01-0959
With emission legislations becoming ever more stringent, there is an increased pressure on after-treatment systems and more specifically three-way catalysts. With recent developments in emission legislations, there is a requirement for more complex after-treatment systems and understanding of the aging process. Whilst the body of understanding on catalyst deactivation and, in particular, catalyst aging is growing, there are still significant gaps in understanding, particularly how real world variations in temperature, flow rate and gas concentrations affect catalyst behavior. Under normal driving conditions, the catalyst can experience varying oxygen concentrations, such as under heavy acceleration or cruising down a hill will show a variation in oxygen from the engine emissions. The effect that varying oxygen concentrations has on the rate of aging is not fully understood and hence the total deactivation and conversion efficiencies are not known throughout the catalyst lifetime.
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