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Journal Article

Power Dense and Robust Traction Power Inverter for the Second-Generation Chevrolet Volt Extended-Range EV

2015-04-14
2015-01-1201
The Chevrolet Volt is an electric vehicle with extended-range that is capable of operation on battery power alone, and on engine power after depletion of the battery charge. First generation Chevrolet Volts were driven over half a billion miles in North America from October 2013 through September 2014, 74% of which were all-electric [1, 12]. For 2016, GM has developed the second-generation of the Volt vehicle and “Voltec” propulsion system. By significantly re-engineering the traction power inverter module (TPIM) for the second-generation Chevrolet Volt extended-range electric vehicle (EREV), we were able to meet all performance targets while maintaining extremely high reliability and environmental robustness. The power switch was re-designed to achieve efficiency targets and meet thermal challenges. A novel cooling approach enables high power density while maintaining a very high overall conversion efficiency.
Journal Article

Lean Model-Based Development: Practical Approach

2013-04-08
2013-01-0437
Development pace of new embedded projects often requires usage of model-based design process (MBD). More individuals start using MBD without previous experience with tools and new processes. Matlab/Simulink/Stateflow is a common tool that is used in control applications in automotive and airspace industries. Because of its complexity, the tool has a steep learning curve. Therefore, it is vitally important to set the MBD environment that allows persons to develop real-life projects even without a deep knowledge of the tool. The quality of the product should not be compromised and the development time should not be extended due to the initial lack of knowledge of the tool by the developers. The shifting to MBD leads to changes of roles and responsibilities of algorithm designers and software implementers. This shift is due to ability of creating of efficient production code by code generators.
Technical Paper

Model-based Development for Event-driven Applications using MATLAB: Audio Playback Case Study

2007-04-16
2007-01-0783
Audio playbacks are mechanisms which read data from a storage medium and produce commands and signals which an audio system turns into music. Playbacks are constantly changed to meet market demands, requiring that the control software be updated quickly and efficiently. This paper reviews a 12 month project using the MATLAB/Simulink/Stateflow environment for model-based development, system simulation, autocode generation, and hardware-in-the-loop (HIL) verification for playbacks which read music CDs or MP3 disks. Our team began with a “clean slate” approach to playback architecture, and demonstrated working units running production-ready code. This modular, layered architecture enables rapid development and verification of new playback mechanisms, thereby reducing the time needed to evaluate playback mechanisms and integrate into a complete infotainment system.
Technical Paper

Knock Signal Conditioning Using the Discrete Fourier Transform and Variable Detection Window Length

2007-04-16
2007-01-1509
As the speed and memory capabilities of microprocessors have increased, it has become more popular for the signal conditioning of knock sensor outputs to be performed entirely within the microprocessor. One method of this signal conditioning process utilizes the Discrete Fourier Transform (DFT). It is common for systems that use this method to limit the knock detection window to one length across all RPM and load points to reduce computation and memory constraints on the processor. This paper will summarize this method and explain a further enhancement, variable window length, that may become more popular as processor capabilities increase.
Technical Paper

A Symmetry Search and Filtering Algorithm for Vision Based Pedestrian Detection System

2008-04-14
2008-01-1252
In this paper we present a fast symmetry search and filtering algorithm for monocular vision based pedestrian candidate detection application. First the ROI of symmetry search is focused on the pedestrian leg region, where the background is relatively simple ground plane. Afterward, the search region is divided into 2 × 4 sub blocks and symmetry density and distribution of each sub block is calculated. Finally, by comparing the symmetry density and distribution of the sub blocks, the correct symmetry axis of the pedestrian candidate is search and also some no-pedestrian candidates are filtered out. The results shown in this method are fast, cost effective and well suited for real-time vision applications.
Technical Paper

Centroid Estimation of Leading Target Vehicle Based on Decision Trees

2008-04-14
2008-01-1256
Automotive radar application is a focus in active traffic safety research activities. And accurate lateral position estimation from the leading target vehicle through radar is of great interest. This paper presents a method based on the regression tree, which estimates the rear centroid of leading target vehicle with a long range FLR (Forward Looking Radar) of limited resolution with multiple radar detections distributed on the target vehicle. Hours of radar log data together with reference value of leading vehicle's lateral offset are utilized both as training data and test data as well. A ten-fold cross validation is applied to evaluate the performance of the generated regression trees together with fused decision forest for each percentage of the training data.
Technical Paper

Overview and Use of SAE J2735 Message Sets for Commercial Vehicles

2008-10-07
2008-01-2650
The FCC allocated the 5.9 GHz spectrum to enhance the safety and productivity of the nations transportation system. Dedicated Short Range Communication (DSRC) is a medium range wireless communication protocol that supports vehicle-to-vehicle, vehicle-to-roadside, and roadside-to-vehicle communication. It enables both public safety and licensed private transactions. DSRC contrasts cellular and Wi-Fi by providing fast acquisition, low latency communication in a relatively close communication range. IEEE is developing the Wireless Access in Vehicular Environment (WAVE) communication standards to provide the groundwork for DSRC and enable seamless, interoperable services. The WAVE architecture includes IEEE P1609.1 (Application layer), IEEE P1609.2 (Security layer), IEEE P1609.3 (Network layer), IEEE P1609.4 (Upper MAC Layer), and IEEE 802.11p (Lower MAC and Physical layers).
Technical Paper

Overview of Vehicle Infrastructure Integration (VII) Applications

2008-10-07
2008-01-2649
Vehicle Infrastructure Integration (VII) is an initiative of the US Department of Transportation to provide communications among vehicles and between vehicles and roadside infrastructure in order to increase the safety and productivity of transportation systems. It makes use of but is not restricted to the 5.9 GHz Dedicated Short Range Communication (DSRC) spectrum. There are 3 major categories of applications for VII - Highway Safety, Vehicular Mobility, and Consumer & Commercial Services. There are currently approximately 42,000 traffic fatalities a year in the United States. Reducing deaths, injuries and property damage is of the highest priority in the development of VII applications. Electronic Brake Warning, Signal Phase and Timing, and Collision Detection are among the applications dedicated to improving highway safety. Increasing traffic volume is outpacing the addition of new roadway capacity, resulting in increasing delays, congestion and frustration.
Technical Paper

Nomadic Device Connectivity Using the AMI-C HMI Architecture

2009-04-20
2009-01-0959
Nomadic mobile consumer electronic (CE) devices are growing in functionality and popularity. Some of these devices, such as navigation systems, are being used in vehicles as a lower cost alternative to integrated vehicle options. Other devices, such as MP-3 players, are becoming the preferred source of music on the go. Wireless nomadic devices are now capable of accessing E-mail and other Internet-based functions. Automakers are beginning to recognize the importance of integrating support for such devices to facilitate their use in vehicles. A key element of this integration is the ability of the vehicle HMI to support both the operation of nomadic devices as well as the display of content from such devices. This paper presents an example of how a nomadic device can be properly integrated with the vehicle HMI using the AMI-C HMI architecture. In particular, a commercial nomadic device was used to stream MP3 content to a vehicle radio using an 802.11 wireless connection.
Technical Paper

Real Time Vehicular Camera Vision Acquisition System Using Field Programmable Gate Array (FPGA)

2013-04-08
2013-01-1340
With the advent of active safety technologies in the automotive industry, a need to record and replay the actual on-road vehicular scenario has risen, especially in systems involving camera-based vision. The primary objective of the paper is to propose a design of a system for real-time video acquisition. Hence, a design for a Camera Hardware simulator has been proposed in this paper. The system involves a camera that captures visual information through its image sensor. The system is designed such that it can do direct display; that is, it can generate vertical and horizontal synchronization signals, as per the specification of the camera and it can buffer the pixel clock coming from the camera and send it to another system that uses the video information being received such as an in-vehicle display to display it. It also includes the ability to record the incoming data stream in a computer for offline processing.
Technical Paper

Math-Based Design of Sensing Bladders

2006-04-03
2006-01-0154
Through the use of finite-element modeling, pressure patterns on the underside of seat foam can be computed for a variety of occupants and seating positions. A design tool has been created which allows an engineer to evaluate different layouts for a pressure-sensing bladder in just minutes. This is important to meet FMVSS-208 safety regulations for vehicles sold in the US. Further, an artificial intelligence search engine has been applied to this problem to achieve near-optimal performance given the constraints of the seat design. Results are shown and compared with the traditional manual method of layout design.
Technical Paper

Effort Estimation in Model-Based Software Development

2006-04-03
2006-01-0309
Since the end of the 1990s, model-based development processes have increasingly been adopted for the development of automotive embedded control software. One of the main goals of this approach is a reduction of project development time. This reduction is achieved through the use of executable modeling and autocoding. Due to the current constraints for a majority of embedded controllers on microprocessor memory and throughput, efficient production-quality code can not be generated from an executable model with the push of a button. The autocoding process requires manual setting of the software properties for the model's blocks and components by a software professional. Once the code is generated, code verification is needed. Although in many cases autocode generation and verification stages take less time to execute as compared to handcoding techniques, they still require substantial time to perform.
Technical Paper

Monitoring Driver Physiological Parameters for Improved Safety

2006-04-03
2006-01-1322
Driver error is a major cause of vehicle accidents and fatalities. Many of these accidents are related to impaired driver cognition because of fatigue, drowsiness, stress, or mental workload. Physiological parameters such as heart rate and respiration rate are useful for monitoring the cognitive state of a vehicle driver. The Delphi Passive Occupant Detection System (PODS) is passive, non-invasive and non-intrusive. We studied the PODS AC output to explore its utility for measuring occupant physiological parameters in a static environment. We demonstrated that with suitable filtering, amplifying, and signal processing, PODS AC signals can give respiration rate, heart rate and heart rate variability.
Technical Paper

Evolution of the Car Radio: From Vacuum Tubes to Satellite and Beyond

2004-10-18
2004-21-0001
The evolution of car radio in the past seven decades is a perfect illustration of the convergence of diverse technical fields: RF electronics, mobile wireless communications, the Internet, personal computers, consumer electronics, and automotive human machine interfaces. The early part of the radio evolution was driven by the need to improve the received audio signal quality while in the past two decades the driver has been to increase the channel capacity and to enhance the degree of personalization. Besides traditional AM/FM programming, today's radios also play a variety of media such as cassette tape, CD, MP3, DVD-A etc. as well as over 100 channels of satellite digital audio programs. Going forward, we believe that the radio will continue to be the entertainment center of the vehicle, and that the consumers are expecting to have access to personalized information anywhere and anytime.
Technical Paper

FPGA Considerations for Automotive Applications

2006-04-03
2006-01-0368
The technological and process developments within the semiconductor industry during the past two decades has led to significant advancements in the complexity, functionality and performance of standard devices, such as microprocessors, digital signal processors, memories and custom Application Specific Integrated Circuits (ASICs). Field Programmable Gate Array (FPGA) suppliers have taken advantage of these developments to offer device configurations that can include millions of programmable gates integrated with megabytes of internal memory and processor cores in package profiles and temperature ranges suitable for a variety of applications. The combination of reusable intellectual property, low unit costs and relative ease of implementation has led to increased FPGA usage in the automotive industry. Engineers are turning to FPGA solutions to enable the required features and functions not currently available with standard components.
Technical Paper

Entertainment: The Killer Application of Consumer Electronics in Vehicles

2004-10-18
2004-21-0035
Entertainment is THE killer application of consumer electronics in vehicles. Ever since the first AM vacuum tube radio was factory installed in a luxury vehicle in the early 1930s, entertainment has led the introduction of consumer electronics (CE) in the transportation industry. For example, over the last 68 years the auto industry has adopted FM reception; transistor radios; electronic tuning; cassette and CD playbacks; and multi-speaker, multi-channel-amplifier premium audio systems. During the “technology bubble” period (1998-2001), many industry experts predicted the next CE “killer app” in vehicles to be mobile Internet. Although mobile Internet is still a dream, significant new entertainment applications such as rear seat DVD video, satellite digital audio broadcast (XM & Sirius), and MP3 radio have exploded in the automotive and commercial vehicle markets.
Technical Paper

Failure Prediction & Mitigation of Electronic Component in Automotive Controller during Transient Dynamic Event

2017-01-10
2017-26-0356
Today’s automobiles include more electronics features and functions than at any time in history. From engine controller to crash sensing and passenger protection, all the way to automated driving, a complex network of electronic sensors and controls is being integrated into most of the vehicles. While many of these are necessary for increased comfort, convenience and safety, they must also be designed for the stringent quality requirements compared to standard consumer electronics. The business driven need for miniaturization with increased functionality but at reduced cost necessitates use of high density interconnection with advanced electronics components like Ball Grid Array (BGA) instead of many chip scale packages, which are potentially susceptible to failure while handling and shipping of the components. With the reduced mass of the component, accidental drop from the hand level would experience higher impact loading on the component to create significant damage.
Technical Paper

Full Hybrid Electrical Vehicle Battery Pack System Design, CFD Simulation and Testing

2010-04-12
2010-01-1080
CFD analysis was performed using the FLUENT software to design the thermal system for a hybrid vehicle battery pack. The battery pack contained multiple modular battery elements, called bricks, and the inlet and outlet bus bars that electrically connected the bricks into a series string. The simulated thermal system was comprised of the vehicle cabin, seat cavity, inlet plenum, battery pack, a downstream centrifugal fan, and the vehicle trunk. The fan was modeled using a multiple reference frame approach. A full system analysis was done for airflow and thermal performance optimization to ensure the most uniform cell temperatures under all operating conditions. The mesh for the full system was about 13 million cells run on a 6-node HP cluster. A baseline design was first analyzed for fluid-thermal performance. Subsequently, multiple design iterations were run to create uniform airflow among all the individual bricks while minimizing parasitic pressure drop.
Technical Paper

Executable Specs: What Makes One, and How are They Used?

2006-04-03
2006-01-1357
Model-based systems development relies upon the concept of an executable specification. A survey of published literature shows a wide range of definitions for executable specifications [1, 2, 3, 4, 5, 6, 7, 8, 9 and 10]. In this paper, we attempt to codify the essential starting elements for a complete executable specification-based design flow. A complete executable specification that includes a functional model as well as test cases, in addition to a traditional prose document, is needed to transfer requirements from a customer to a supplier, or from a systems engineer to electrical hardware and software engineers. In the complete form demonstrated here, sub-components of a functionally-decomposed system manifest as modular reuse blocks suitable for publication in functional libraries. The overarching definition provided by product architecture and by software architecture must also be harmoniously integrated with design and implementation.
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