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Journal Article

Dynamic Analysis of an Excavator During Digging Operation

2013-09-24
2013-01-2410
Researches for automation of hydraulic excavators have been conducted for laborsaving, improved efficiency of operations and increased worker's safety improvement. Authors' final goal is to develop automatic digging system which can realize the high efficiency. Therefore, it is thought that appropriate digging control algorithm is important for the automation. For this goal, this paper shows a dynamics model of the backhoe excavator and simulations using such models. Detailed dynamic models are needed from the point of view of the control engineering. Authors evaluate effectiveness of automatic digging algorithm by simulation models. In this research, the linkage mechanism which contains the closed loops is modeled based on the Newton-Euler formulation, where motion equation is derived. Moreover, we apply a soil model for simulation, based on the two dimensional distinct element method (DEM), in order to reproduce reaction force from grounds.
Journal Article

Modeling of Auto-Ignition and Combustion Processes for Dual-Component Fuel Spray

2011-09-11
2011-24-0001
Auto-ignition and combustion processes of dual-component fuel spray were numerically studied. A source code of SUPERTRAPP (developed by NIST), which is capable of predicting thermodynamic and transportation properties of pure fluids and fluid mixtures containing up to 20 components, was incorporated into KIVA3V to provide physical fuel properties and vapor-liquid equilibrium calculations. Low temperature oxidation reaction, which is of importance in ignition process of hydrocarbon fuels, as well as negative temperature coefficient behavior was taken into account using the multistep kinetics ignition prediction based on Shell model, while a global single-step mechanism was employed to account for high temperature oxidation reaction. Computational results with the present multi-component fuel model were validated by comparing with experimental data of spray combustion obtained in a constant volume vessel.
Technical Paper

Heat Flux between Impinged Diesel Spray and Flat Wall

1991-11-01
912460
In a high-speed DI diesel engine, fuel sprays impinge surely on a wall of a piston cavity. Then the phenomenon of the heat transfer between the impinged spray and the wall appears and it has the strong effect on the combustion processes of the engine. The purpose of this study are to clarify basically the heat transfer characteristics. In the experiments, the fuel was injected into the quiescent inert atmosphere with a high temperature under high pressure field, and an evaporative single diesel spray was impinging upon a flat wall. And, the temperature distribution on the wall surface in a radial direction was detected by the Loex-Constantan thin film thermo-couples. Thus, the heat flux between the impinged spray and the wall surface was calculated from the temperature profile within the wall by Fourier's equation using the finite difference method, under the assumption of the one-dimensional heat conduction.
Technical Paper

Effect of ADOIL TAC Additive on Diesel Combustion

1991-11-01
912555
Some papers on the combustion in a diesel engine have been already presented to discuss the effect of the additive called ADOIL TAC. A bottom view DI diesel engine driven at 980rpm with no load was used in the experiment presented here, in order to make clear this effect. JIS second class light diesel fuel oil was injected through a hole nozzle at the normal test run. The additive was intermixed 0.01 vol. % in this fuel oil, in the experiments to compare with the normal combustion. The flame was taken by direct high-speed photography. Profiles of flame temperature and KL were detected on the film by image processing, applying the two-color method. Soot was visualized by high-speed laser shadowgraphy, and the heat release rate was calculated using the cylinder pressure diagram. Discussion on the effect of the additive on the combustion phenomena was made by using all the data.
Technical Paper

Effect of Initial Fuel Temperature on Spray Characteristics of Multicomponent Fuel

2020-09-15
2020-01-2113
Fuel design concept has been proposed for low emission and combustion control in engine systems. In this concept, the multicomponent fuels, which are mixed with a high volatility fuel (gasoline or gaseous fuel components) and a low volatility fuel (gas oil or fuel oil components), are used for artificial control of fuel properties. In addition, these multicomponent fuels can easily lead to flash boiling which promote atomization and vaporization in the spray process. In order to understand atomization and vaporization process of multicomponent fuels in detail, the model for flash boiling spray of multicomponent fuel have been constructed and implemented into KIVA3V rel.2. This model considers the detailed physical properties and evaporation process of multicomponent fuel and the bubble nucleation, growth and disruption in a nozzle orifice and injected fuel droplets.
Journal Article

Simultaneous Reduction of Pressure Rise Rate and Emissions in a Compression Ignition Engine by Use of Dual-Component Fuel Spray

2012-10-23
2012-32-0031
Ignition, combustion and emissions characteristics of dual-component fuel spray were examined for ranges of injection timing and intake-air oxygen concentration. Fuels used were binary mixtures of gasoline-like component i-octane (cetane number 12, boiling point 372 K) and diesel fuel-like component n-tridecane (cetane number 88, boiling point 510 K). Mass fraction of i-octane was also changed as the experimental variable. The experimental study was carried out in a single cylinder compression ignition engine equipped with a common-rail injection system and an exhaust gas recirculation system. The results demonstrated that the increase of the i-octane mass fraction with optimizations of injection timing and intake oxygen concentration reduced pressure rise rate and soot and NOx emissions without deterioration of indicated thermal efficiency.
Technical Paper

Similarity Law of Entrainment into Diesel Spray and Steady Spray

1990-02-01
900447
The surroundings around the diesel spray are entrained during the growth of the spray. The mixing process between the evaporated fuel oil and the entrained surroundings, that is, the entrainment, has a significant meaning for the combustion diesel engine. It is difficult to detect the movement of the entrainment because the diesel spray is the gas-liquid two-phase flow and the unsteady phenomenon within a few milliseconds. Then, in order to clarify and to generalize the movement of entrainment, following three experiments were done. 1)Two-dimensional steady water spray -flat spray- injected into the ambient atmosphere, using tuft and hot wire method. 2) Unsteady water jet injected into water, using tracer. 3)single diesel spray injected into the atmosphere with high pressure at room temperature, using smoke wire.
Technical Paper

Large Eddy Simulation of Diesel Spray Combustion with Eddy-Dissipation Model and CIP Method by Use of KIVALES

2007-04-16
2007-01-0247
Three-dimensional large eddy simulation (LES) has been conducted for a diesel spray flame using KIVALES which is LES version of KIVA code. Modified TAB model, velocity interpolation model and rigid sphere model are used to improve the prediction of the fuel-mixture process in the diesel spray. Combustion is simulated using the Eddy-Dissipation model. CIP method was incorporated into the KIVALES in order to suppress the numerical instability on the combustible flow. The formation of soot and NO was simulated using Hiroyasu model and KIVA original model. Three different grid resolutions were used to examine the grid dependency. The result shows that the LES approach with 0.5 mm grid size is able to resolve the instantaneous spray with the intermittency in the spray periphery, the axi-symmetric shape and meandering flow after the end of injection as shown in the experimental results.
Technical Paper

Study on Characteristics of Auto-Ignition and Combustion of Unsteady Synthetic Gas Jet

2007-04-16
2007-01-0629
It is thought that the synthetic gas, including hydrogen and carbon monoxide, has a potential to be an alternative fuel for internal combustion engines, because a heating value of the synthetic gas is higher than one of hydrogen or natural gas. A purpose of this study is to acquire stable auto-ignition and combustion of the synthetic gas which is supposed to be applied into a direct-injection compression ignition engine. In this study, the effects of ambient gas temperatures and oxygen concentrations on auto-ignition characteristics of the synthetic gas with changing percentage of hydrogen (H2) or carbon monoxide (CO) concentrations in the synthetic gas. An electronically-controlled, hydraulically-actuated gas injector was used to control a precise injection timing and period of gaseous fuels, and the experiments were conducted in an optically accessible, constant-volume combustion chamber under simulated quiescent diesel engine conditions.
Technical Paper

Demonstrating the Potential of Mixture Distribution Control for Controlled Combustion and Emissions Reduction in Premixed Charge Compression Ignition Engines

2009-04-20
2009-01-0498
The objective of this study is to explore the relation among mixture distribution condition, chemical character of fuel, combustion processes, and emissions characteristics with premixed charge compression ignition (PCCI) operation. The present experiment employs two fuel injectors which are capable of port injection and direct one. The former was used to supply a highly-homogeneous mixture and the latter with late injection timing was employed to control the mixture heterogeneity. Thus, these sets of injection equipments are capable of setting a wide variety of mixture heterogeneity. Furthermore, two primary reference fuels were used in order to know the influences of chemical character. The experiments were conducted in order to clarify the combustion and emissions characteristics through engine tests. Optical diagnostic was also performed to gain additional insight into the combustion processes for a wide variety of mixture distribution.
Technical Paper

Visualization of Micro Structure in a Diesel Spray by Use of Photography with High Spatial Resolution

2008-10-06
2008-01-2465
It is very much necessary for researchers and engineers whose work is the field of combustion in a CI engine to find the information of droplets in a diesel spray. The information is strongly required to construct the model of spray built in the numerical code for its simulation and to be used for the verification of the accuracy of the calculation. This paper describes the photographing system with high spatial resolution, the distribution of droplet size and the vortex scale caused by the droplets motion by means of this system.
Technical Paper

On-Board Measurement of Engine Performance and Emissions in Diesel Vehicle Operated with Bio-diesel Fuel

2004-03-08
2004-01-0083
This paper describes the results of on-board measurement of engine performance and emissions in diesel vehicle operated with bio-diesel fuels. Here, two waste-cooking oils were investigated. One fuel is a waste-cooking oil methyl esters. This fuel is actually applied to a garbage collection vehicle with DI diesel engine (B100) and the city bus (B20; 80% gas oil is mixed into B100 in volume) as an alternative fuel of gas oil in Kyoto City. Another one is a fuel with ozone treatment by removing impurities from raw waste-cooking oils. Here, in order to improve the fuel properties, kerosene is mixed 70% volume in this fuel. This mixed fuel (i-BDF) is applied into several tracks and buses in Wakayama City. Then, these 3 bio-diesel fuels were applied to the on-board experiments and the results were compared with gas oil operation case.
Technical Paper

Reduction of Heavy Duty Diesel Engine Emission and Fuel Economy with Multi-Objective Genetic Algorithm and Phenomenological Model

2004-03-08
2004-01-0531
In this study, a system to perform a parameter search of heavy-duty diesel engines is proposed. Recently, it has become essential to use design methodologies including computer simulations for diesel engines that have small amounts of NOx and SOOT while maintaining reasonable fuel economy. For this purpose, multi-objective optimization techniques should be used. Multi-objective optimization problems have several types of objectives and they should be minimized or maximized at the same time. There is often a trade-off relationship between objects and derivation of the Pareto optimum solutions that express the relationship between the objects is one of the goals in this case. The proposed system consists of a multi-objective genetic algorithm (MOGA) and phenomenological model. MOGA has strong search capability for Pareto optimum solutions. However, MOGA requires a large number of iterations.
Technical Paper

Modeling Atomization and Vaporization Processes of Flash-Boiling Spray

2004-03-08
2004-01-0534
Flash-boiling occurs when a fuel is injected to a combustion chamber where the ambient pressure is lower than the saturation pressure of the fuel. It has been known that flashing is a favorable mechanism for atomizing liquid fuels. On the other hand, alternative fuels, such as gaseous fuels and oxygenated fuels, are used to achieve low exhaust emissions in recent years. In general, most of these alternative fuels have high volatility and flash-boiling takes place easily in fuel spray, when they are injected into the combustion chamber of an internal combustion engine under high pressure. In addition, fuel design concept the multicomponent fuel with high and low volatility fuels has been proposed in the previous study in order to control the spray and combustion processes in internal combustion engine. It is found that the multicomponent fuel produce flash-boiling with an increase in the initial fuel temperature.
Technical Paper

Permanent Deflection of Two-Layered Clutch Plates - - How to Reduce the Deflection of Two-Layered Clutch Plates -

2004-03-08
2004-01-0740
Two-layered clutch plates manufactured by a new process using BMC show a significant deflection. Two methods solving such deflection were alternatively developed in this study. Changing the composition of the clutch plate appeared to be useless while after-curing on deflected clutch plates was effective. Thermal cycles or high pressure for after-cure did not reduce the deflection. However, applying after-cure with a sloped mold reduce the deflection without increasing the disk density.
Technical Paper

Detailed Kinetic Modeling and Laser Diagnostics of Soot Formation Process in Diesel Jet Flame

2004-03-08
2004-01-1398
This work investigates the soot formation process in diesel jet flame using a detailed kinetic soot model implemented into the KIVA-3V multidimensional CFD code and 2D imaging by use of time-resolved laser induced incandescence (LII). The numerical model is based on the KIVA code which is modified to use CHEMKIN as the chemistry solver using Message Passing Interface (MPI). This allows for the chemical reactions to be simulated in parallel on multiple CPUs. The detailed soot model used is based on the method of moments, which begins with fuel pyrolysis, followed by the formation of polycyclic aromatic hydrocarbons, their growth and coagulation into spherical particles, and finally, surface growth and oxidation of the particles. The model can describe the spatial and temporal characteristics of soot formation processes such as soot precursors distributions, nucleation rate and surface reaction rate.
Technical Paper

Fuel Design Concept for Low Emission in Engine Systems 2nd report: Analysis of combustion characteristics for the mixed fuels

2001-03-05
2001-01-0202
In the present study, we have proposed a novel fuel design concept in order to achieve low emissions and combustion control in engine systems. The fuel design concept is based on the combustion control that could be realized by using a mixed fuel with a lower boiling point fuel, such as gasoline or gaseous fuel components and a higher boiling point fuel, such as gas oil or fuel oil components. According to the fuel design concept proposed in this work, the characteristics of vaporization during mixture formation process as well as of combustion can be reasonably improved due to the formation of two-phase region. The heat release analysis was conducted to compare the temporal history of heat release for both a mixed fuel and a single component fuel that has the same transport properties of mixed fuels. In addition, the two-color method, which simultaneously allows the measurements of temperature distribution and soot concentration, is applied to the combustion field for mixed fuels.
Technical Paper

Exhaust Emission Through Diesel Combustion of Mixed Fuel Oil Composed of Fuel with High Volatility and that with Low Volatility

2004-06-08
2004-01-1845
The mixed fuel composed of two kinds of fuel oil whose boiling temperature is different each other forms the fine spray with minute droplets when its condition crosses over the two-phase region. It is expected that the fuel with low volatility dominates the ignition delay and that with high volatility does the generation of particulate matter. The experiments were carried out in a rapid compression and expansion machine and in an actual high-speed small sized diesel engine by use of this kind of fuel. The experimental results prove this expectation.
Technical Paper

Mechanism of Combined Combustion of Premixed Gas and Droplets

2002-10-21
2002-01-2843
In an SI engine with direct injection of gasoline (DGI), many small droplets disperse in premixed gas in the cylinder. In a CI engine, diesel spray is injected a cylinder, thus, the situation at the spray periphery is almost the same as that of DGI SI engine. From the standpoint it is useful for understanding the combustion phenomena in both engines to experiment the combined combustion of premixed gas where many small droplets exist. This paper describes this kind of combustion and it seems to be able to apply the results to the simulation of combustion in these engines.
Technical Paper

Multi-Objective Optimization of Diesel Engine Emissions and Fuel Economy using Genetic Algorithms and Phenomenological Model

2002-10-21
2002-01-2778
In this paper, the simulation of the multi-objective optimization problem of a diesel engine is performed using the phenomenological model of a diesel engine and the genetic algorithm. The target purpose functions are Specific fuel consumption, NOx, and Soot. The design variable is a shape of injection rate. In this research, we emphasize the following three topics by applying the optimization techniques to an emission problem of a diesel engine. Firstly, the multiple injections control the objectives. Secondly, the multi-objective optimization is very useful in an emission problem. Finally, the phenomenological model has a great advantage for optimization. The developed system is illustrated with the simulation examples.
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