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Technical Paper

Characterization of Thoracic Spinal Development by Age and Sex with a Focus on Occupant Safety

2020-04-14
2020-01-0520
Spine degeneration can lower injury tolerance and influence injury outcomes in vehicle crashes. To date, limited information exists on the effect of age and sex on thoracic spine 3-dimensional geometry. The purpose of this study is to quantify thoracic spinal column and canal geometry using selected geometrical measurement from a large sample of CT scans. More than 33,488 scans were obtained from the International Center for Automotive Medicine database at the University of Michigan under Institutional Review Board approval (HUM00041441). The sample consisted of CT scans obtained from 31,537 adult and 1,951 pediatric patients between the ages of 0 to 99 years old. Each scan was processed semi-automatically using custom algorithms written in MATLAB (The Math Works, Natick, MA). Five geometrical measurements were collected including: 1) maximum spinal curvature depth (D), 2) T1-to-T12 vertical height (H), 3) Kyphosis Index (KI), 4) kyphosis angle, and 5) spinal canal radius.
Journal Article

Timber Utility Pole Fracture Mechanics Due to Non-Deformable and Deformable Moving Barrier Impacts

2011-04-12
2011-01-0288
The energy dissipated by the fracture of wooden utility poles during vehicle impacts is not currently well documented, is dependent upon non-homogenous timber characteristics, and can therefore be difficult to quantify. While there is significant literature regarding the static and quasi-static properties of wood as a building material, there is a narrow body of literature regarding the viscoelastic properties of timber used for utility poles. Although some theoretical and small-scale testing research has been published, full-scale testing has not been conducted for the purpose of studying the vehicle-pole interaction during impacts. The parameters that define the severity of the impact include the acceleration profile, vehicle velocity change, and energy dissipation. Seven full-scale crash tests were conducted at Exponent's Arizona test facility utilizing both moving deformable and non-deformable barriers into new wooden utility poles.
Technical Paper

Steering Shaft Separation with a Collision Involved Heavy Duty Steering Gear

2018-04-03
2018-01-0524
A crash of a medium duty truck led to a study of the failure mechanism of the truck’s steering system. The truck, after being involved in a multi-vehicle vehicle collision, was found with its steering input shaft disconnected from the steering gear. The question arose whether the steering gear failure was a result of the collision, or causative to the collision. An in-depth investigation was conducted into whether forces on the vehicle due to the collision could cause the steering shaft to separate from the steering gear. Additionally, the performance of the steering gear with the adjuster nut progressively backed off was studied to determine the feedback a driver would receive if the steering gear came progressively apart. From the results of these studies, conclusions with regard to the crash causation were reached.
Technical Paper

Evaluation of Ejection Risk and Injury Distribution Using Data from the Large Truck Crash Causation Study (LTCCS)

2014-04-01
2014-01-0491
Three years of data from the Large Truck Crash Causation Study (LTCCS) were analyzed to identify accidents involving heavy trucks (GVWR >10,000 lbs.). Risk of rollover and ejection was determined as well as belt usage rates. Risk of ejection was also analyzed based on rollover status and belt use. The Abbreviated Injury Scale (AIS) was used as an injury rating system for the involved vehicle occupants. These data were further analyzed to determine injury distribution based on factors such as crash type, ejection, and restraint system use. The maximum AIS score (MAIS) was analyzed and each body region (head, face, spine, thorax, abdomen, upper extremity, and lower extremity) was considered for an AIS score of three or greater (AIS 3+). The majority of heavy truck occupants in this study were belted (71%), only 2.5% of occupants were completely or partially ejected, and 28% experienced a rollover event.
Journal Article

A Review of Oxidation on Steel Surfaces in the Context of Fire Investigations

2012-04-16
2012-01-0990
During the course of a fire and subsequent exposure to the environment, iron and low-carbon steels oxidize by two mechanisms: high temperature oxidation and atmospheric corrosion. Of particular interest to fire investigators are oxide properties and distribution that could be of use to better understand important characteristics of the fire such as the location the fire originated, the direction the fire traveled or even temperature versus time characteristics. This could be particularly valuable in cases where burn damage to combustible material, which is known to be an important indicator of fire origin, is so extensive that little if any material remains after the fire. However, there is little data in the literature that specifically addresses the utility of oxide properties in the context of fire investigations.
Journal Article

Full-Scale Burn Test of a 2001 Full-Size Pickup Truck

2013-04-08
2013-01-0214
Temperature measurements during a full-scale burn test of a 2001 full-size pickup truck showed that the fire progressed in distinct stages in both the engine and passenger compartments. Although the fire started in the engine compartment and had a relatively long growth period, when a localized area reached about 700°C, a distinct transition occurred where the rate of fire spread increased, leading to full involvement of all engine compartment combustibles. As the engine compartment became fully involved, a hot gas layer then accumulated at the ceiling of the passenger compartment, producing a strong vertical temperature gradient. When the temperature at the ceiling reached about 600°C, another distinct transition occurred where the rate of fire spread increased, leading to full involvement of the passenger compartment. The highest temperature during the test occurred within the engine compartment in an area that had the greatest fuel load, and not the area of origin.
Journal Article

Full-scale Fire Tests of Electric Drive Vehicle Batteries

2015-04-14
2015-01-1383
Fires involving cars, trucks, and other highway vehicles are a common concern for emergency responders. In 2013 alone, there were approximately 188,000 highway vehicle fires. Fire Service personnel are accustomed to responding to conventional vehicle (i.e., internal combustion engine [ICE]) fires, and generally receive training on the hazards associated with those vehicles and their subsystems. However, in light of the recent proliferation of electric drive vehicles (EDVs), a key question for emergency responders is, “what is different with EDVs and what tactical adjustments are required when responding to EDV fires?” The overall goal of this research program was to develop the technical basis for best practices for emergency response procedures for EDV battery incidents, with consideration for suppression methods and agents, personal protective equipment (PPE), and clean-up/overhaul operations.
Journal Article

SAE Light Vehicle Exterior Sound Level History

2021-08-31
2021-01-1120
The Society of Automotive Engineers Light Vehicle Exterior Sound Committee recognizes the value of preserving historical knowledge regarding the standards developed and reviewed by the committee. To memorialize the knowledge gained and lessons learned over the years, the current committee reached out to the chair of the committee during its formative years, Mr. Richard Schumacher, to discuss the rationale and reasoning for many of the early decisions made regarding vehicle sound standards. This work preserves those discussions and relates the history of some of the most commonly used sound level standards. In this paper and presentation, the formation of the committee is discussed, particularly in relation to EPA’s original concern with vehicle noise, as well as the alignment between SAE standards and ISO standards for vehicle noise measurements. The role of the committee is examined, and the review process for SAE vehicle sound standards is explained.
Journal Article

Heavy Truck Stability with a Trailing Axle Tire Blowout

2012-04-16
2012-01-0238
Trailing axles, otherwise known as tag axles, are utilized in many states to allow heavy duty dump trucks and cement trucks to maximize their capacity. The trailing axle is an additional axle mounted on an arm on the rear of the truck that can be raised and lowered. When lowered, the axle extends the overall wheelbase of the vehicle and increases the total number of axles, thereby allowing for additional load to be carried without exceeding load-restriction regulations. There are multiple manufactures of trailing axles that utilize different suspension designs. One design uses an articulating axle that is mounted to the framework that lowers it. In this study, the sensitivity of this design to tire blowout on one of the trailing axle tires is studied. Testing was conducted that involved initiating a sudden air-loss event by creating a hole in the sidewall of the tire. The handling response of the vehicle was documented with on-board instrumentation and on-board and off-board video.
Technical Paper

Accelerator-to-Brake Pedal Transition Movements during On-Road Stopping in an Older Population

2017-03-28
2017-01-1396
Unintended acceleration events due to pedal misapplication have been shown to occur more frequently in older vs. younger drivers. While such occurrences are well documented, the nature of these movement errors is not well-characterized in common pedal error scenarios: namely, on-road, non-emergency stopping or slowing maneuvers. It is commonly assumed that drivers move in a ballistic or “direct hit” trajectory from the accelerator to the brake pedal. However, recent simulator studies show that drivers do not always move directly between pedals, with older drivers displaying more variable foot trajectories than younger drivers. Our study investigated pedal movement trajectories in older drivers ages 67.9 ± 5.2 years (7 males, 8 females) during on-road driving in response to variable traffic light conditions. Three different sedans and a pick-up truck were utilized.
Technical Paper

Speeds of Child Cyclists

2019-04-02
2019-01-0419
Many published studies have characterized walking and running speeds of young children. However, there is a paucity of data on the cycling speeds of very young children (4 to 5 years old). The purpose of this study was to obtain an estimate of cycling speed for boys and girls both who are learning to ride bicycles (i.e., younger children who still ride with training wheels) and who have already learned to ride bicycles (i.e., slightly older children who no longer use training wheels). A sample of 32 child riders (17 boys, 15 girls; 17 four-year-olds who still ride with training wheels, 15 five-year-olds who do not) were asked to ride a short pre-defined distance at their usual speed when riding, and again at their highest speed. We found that while age and experience can differentiate riders, there were only small differences between boys’ and girls’ speeds in either age group.
Journal Article

All-Terrain Vehicle (ATV) Handling and Control, Analysis of Objective Data

2017-03-28
2017-01-1557
Because the great majority of All-Terrain Vehicles (ATVs) use a solid rear axle for improved off-road mobility, these vehicles typically transition from understeer to oversteer with increased cornering severity in tests customarily used by automobile manufacturers to measure steady-state vehicle handling properties. An oversteer handling response is contrary to the accepted norm for on-road passenger vehicles and, for this reason, has drawn scrutiny from numerous researchers. In this paper, an evaluation of ATV handling is presented in which 10 participants operated an ATV that was configured to have two different steady-state cornering characteristics. One configuration produced an approximately linear understeer response (labeled US) and the other configuration transitioned from understeer to oversteer (labeled US-OS) with increasing lateral acceleration in constant-radius turn tests conducted on a skid pad.
Technical Paper

Validation of High Dynamic Range Photography as a Tool to Accurately Represent Low-Illumination Scenes

2012-04-16
2012-01-0078
Previous research [1] described a procedure for creating prints from digital photographs that accurately represent critical features of visual scenes at low levels of illumination. In this procedure, observers adjust the brightness of a digital photographs captured using standard photography until it best matches the visible characteristics of the actual scene. However, standard digital photography cannot capture the full dynamic range of a scene's luminous intensities in many low-illumination settings. High dynamic range (HDR) photography has the potential to more accurately represent a viewer's perception under low illumination. Such a capability can be critical to representing nighttime roadway scenes, where HDR photography can enable the creation of more accurate photographic representations of bright visual stimuli (e.g., vehicle headlamps, street lighting) while also maintaining the integrity of the photograph's darker portions.
Technical Paper

Steering Maneuver with Furrow-Tripped Rollovers of a Pickup and Passenger Car

2015-04-14
2015-01-1477
Extensive testing has been conducted to evaluate both the dynamic response of vehicle structures and occupant protection systems in rollover collisions though the use of Anthropomorphic Test Devices (ATDs). Rollover test methods that utilize a fixture to initiate the rollover event include the SAE2114 dolly, inverted drop tests, accelerating vehicle body buck on a decelerating sled, ramp-induced rollovers, and Controlled Rollover Impact System (CRIS) Tests. More recently, programmable steering controllers have been used with sedans, vans, pickup trucks, and SUVs to induce a rollover, primarily for studying the vehicle kinematics for accident reconstruction applications. The goal of this study was to create a prototypical rollover crash test for the study of vehicle dynamics and occupant injury risk where the rollover is initiated by a steering input over realistic terrain without the constraints of previously used test methods.
Technical Paper

Motorcycle Rider Kinematics during Low and High Speed Turning Maneuvers

2018-04-03
2018-01-0536
Motorcycle stability during a variety of maneuvers is maintained through both rider steering input and body interactions with the seat, tank, footrests, and handlebars. Exploring how rider-vehicle interactions impact vehicle control is critical to creating a comprehensive understanding of motorcycle handling. The present study aims to understand how experienced motorcycle riders influence motorcycle dynamics by characterizing center of pressure (COP) location, force applied at the seat, rider lean angle and offset relative to the motorcycle, and steering angle for various maneuvers. A course was defined on Exponent’s Test and Engineering Center (TEC) track and skid pad that included sections of straight riding, navigating a banked curve, and sharp turning (low speed U-turns, 90 degree turn after a stop, and obstacle avoidance). The task influenced rider response and, in particular, lateral COP location at the seat.
Technical Paper

Functional Safety & Safety Critical Systems - An Overview

2021-04-06
2021-01-0157
Safety-critical systems in most modern applications are designed in a way such that they provide a fail-safe operation when a fault occurs, to pose minimum risk to the user. As these systems become more sophisticated with increased functionality, it is important that their design incorporates functional safety concepts which entail detection of a potential harmful condition that prompts a corrective action to prevent hazardous events. In this paper, we discuss the significance of safety-critical systems along with the implementation of fail-safe designs in these systems. We also aim to provide an overview of functional safety as addressed in some of the industry standards and through a case study demonstrate how the concepts can be used when developing a safety-critical system.
Technical Paper

The Effect of Crash Severity and Structural Intrusion on ATD Responses in Rear-End Crashes

2020-04-14
2020-01-1224
This study assesses vehicle and occupant responses in six vehicle-to-vehicle high-speed rear impact crash tests conducted at the Exponent Test and Engineering Center. The struck vehicle delta Vs ranged from 32 to 76 km/h and the vehicle centerline offsets varied from 5.7 to 114 cm. Five of the six tests were conducted with Hybrid III ATDs (Anthropometric Test Device) with two tests using the 50th male belted in the driver seat, one test with an unbelted 50th male in the driver seat, one test with a 95th male belted in the driver seat, and one with the 5th female lap belted in the left rear seat. All tests included vehicle instrumentation and three tests included ATD instrumentation. The ATD responses were analyzed and compared to corresponding IARVs (injury assessment reference values). Ground-based and onboard vehicle videos were synchronized with the vehicle kinematic data and biomechanical responses.
Technical Paper

Dual-Recliner ABTS Seats in Severe Rear Sled Testswith the 5th, 50th and 95th Hybrid III

2021-04-06
2021-01-0917
Seat strength has increased over the past four decades which includes a transition to dual recliners. There are seat collision performance issues with stiff ABTS and very strong seats in rear impacts with different occupant sizes, seating positions and physical conditions. In this study, eight rear sled tests were conducted in four series: 1) ABTS in a 56 km/h (35 mph) test with a 50th Hybrid III ATD at MGA, 2) dual-recliner ABTS and F-150 in a 56 km/h (35 mph) test with a 5th female Hybrid III ATD at Ford, 3) dual-recliner ABTS in a 48 km/h (30 mph) test with a 95th Hybrid III ATD leaning inboard at CAPE and 4) dual-recliner ABTS and Escape in 40 km/h (25 mph) in-position and out-of-position tests with a 50th Hybrid III ATD at Ford. The sled tests showed that single-recliner ABTS seats twist in severe rear impacts with the pivot side deformed more rearward than the stanchion side.
Technical Paper

Accident Statistical Distributions from NASS CDS - An Update

2020-04-14
2020-01-0518
The National Automotive Sampling System (NASS) Crashworthiness Data System (CDS) contains an abundance of field crash data. As technology advances and the database continues to grow over the years, the statistical significance of the data increases and trends can be observed. The purpose of this paper is to provide a broad-based, up-to-date, reference resource with respect to commonly sought-after crash statistics. Charts include up-to-date crash distributions by Delta-V and impact direction with corresponding injury severity rates. Rollover data is also analyzed, as well as historical trends for injury severity, belt usage, air bag availability, and the availability of vehicle safety technology.
Technical Paper

Lug Nut Trace Analysis to Determine Velocity Ratio

2011-04-12
2011-01-0282
When two vehicles contact in a side swipe collision, if one of the vehicles has lug nuts that protrude outboard of the wheel, gouge marks may be left in the other vehicle's exterior. Hereafter the marked vehicle will be referred to as the car and the vehicle with the lug nuts will be called the truck. If the car is stationary, the marks will be in the form of a curtate trochoid and will reveal no information about the speed of the truck. If the car is not stationary, analysis of the shape of the traces left on the side of the car by the lug nuts of the rotating truck wheel can determine the velocity ratio of the car to that of the truck. If the speed of either vehicle is known or can be determined using other information or accident reconstruction techniques, lug nut mark analysis will enable determination of the other vehicle's speed.
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