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This paper describes the development of a simulation technology for analyzing vehicle chassis transmissibility for the vibrations induced by tire-wheel imbalance and brake torque fluctuation. A multi-body simulation model is created for the coupled front chassis system consisting of steering, suspension, floating sub-frame, tire-wheel and a virtual excitation rig. Non-linear elements, such as frictions of joints, displacement-dependent bushings and detailed hydraulic power assist system, are considered. The simulation model is validated extensively by a unique laboratory excitation test in both frequency and time domain under different levels of excitation. Good agreement between simulation and measurement is achieved, and example results are presented.

The simulation model developed and validated by the authors [1] for vehicle chassis transmissibility of steering shimmy and brake judder is used to analyze the transmissibility mechanism and quantify the relative importance of system factors, through modal analysis around equilibrium point and a virtual DOE (design of experiment) process. Contributing chassis vibration modes are discovered, relative importance of chassis factors is efficiently determined, and potential areas for improving chassis shimmy/judder sensitivity are identified. The DOE results are further confirmed by the comparison of simulated and on-road measured shimmy/judder change with the specification change of key factors. Also presented is some successful application of the simulation technology and analysis results to vehicle development.