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The effect that thermally and compositionally stratified flowfields have on the spatial progression of iso-octane-fueled homogeneous charge compression ignition (HCCI) combustion were directly observed using highspeed chemiluminescence imaging. The stratified in-cylinder conditions were produced by independently feeding the intake valves of a four-valve engine with thermally and compositionally different mixtures of air, vaporized fuel, and argon. Results obtained under homogeneous conditions, acquired for comparison to stratified operation, showed a small natural progression of the combustion from the intake side to the exhaust side of the engine, a presumed result of natural thermal stratification created from heat transfer between the in-cylinder gases and the cylinder walls. Large differences in the spatial progression of the HCCI combustion were observed under stratified operating conditions.

Homogeneous charge compression ignition (HCCI) engines have the potential for high fuel efficiency and low NOx emissions. The major disadvantage of HCCI remains the narrow operating range. One way to extend the operating range of HCCI combustion to lower load is to inject part of the total fuel mass into the hot gas during recompression. With even lower engine load, part of the fuel can also be injected late in the main compression and ignited by a spark. The propagating flame further compresses the remaining fuel-air mixture until auto-ignition occurs (spark-assisted HCCI). In this study we investigated the effect of fuel reforming and spark assist in a gasoline engine with direct fuel injection and negative valve overlap. We performed experiments with different injection quantities and varying injection timings during recompression.

This research investigated the effects of nitric oxide (NO) on hydrocarbon (HC) emissions from a homogeneous charge spark ignition engine. Nitric oxide production inside the engine was eliminated by operating the engine on mixtures of n-butane/O2 and argon mixed from bottled gases in a custom-designed intake system. The effects of NO on HC emissions were studied by adding NO to the intake. No changes in HC emissions were measured with NO addition, although NO addition did promote autoignition chemistry. Experiments were also performed with nitrogen dilution to confirm that the argon results are applicable to normal engine operation. With nitrogen dilution there was again no effect of NO addition on HC emissions. The lack of a chemical effect of NO on HC emissions implies that a majority of the HC consumption occurs at temperatures higher than 1500 K.

The objective of this research was to develop a global correlation for hydrocarbon (HC) emissions from a homogeneous charge spark ignition engine. Engine experiments were performed with a single-cylinder engine over a wide range of speed, load, spark timing and air/fuel ratios using both n-butane and iso-octane for fuels. A global HC consumption rate correlation was developed that was able to predict measured HC emissions from both fuels to within 15 percent over all operating conditions. The results imply that the majority of the HC consumption takes place in the bulk gas at temperatures higher than 1500 K, and that for part load, low speed operating conditions, the majority of the HC consumption takes place within the cylinder before the exhaust valve opens.

One of the many challenges facing electronic 1 system architects is how to provide a cost estimate related to design decisions over the entire life-cycle and product line of the architecture. Various cost modeling techniques may be used to perform this estimation. However, the estimation is often done in an ad-hoc manner, based on specific design scenarios or business assumptions. This situation may yield an unfair comparison of architectural alternatives due to the limited scope of the evaluation. A preferred estimation method would involve rigorous cost modeling based on architectural design cost drivers similar to those used in the manufacturing (e.g. process-based technical cost modeling) or in the enterprise software domain (e.g. COCOMO). This paper describes an initial study of a cost model associated with automotive electronic system architecture.

The purpose of this research was to investigate the effect of fuel type and mixture composition on hydrocarbon (HC) emissions from a homogeneous charge spark ignition engine. Detailed chemical kinetic modeling indicated that at the temperatures of relevance for HC consumption in engines (T > 1500 K) a majority of the parent fuel decomposes by unimolecular thermal decomposition and that the radical pool which consumes the remaining smaller HC species is produced from the decomposition of the fuel. These results suggested that chemical kinetic interactions should exist between fuel components in a fuel mixture. Engine experiments were performed with iso-octane/toluene and n-octane/toluene fuel mixtures to determine whether kinetic interactions exist within an engine. Engine-out HC emissions exhibited a non-linear response to the amount of the paraffin in the fuel mixture and demonstrated that kinetic interactions do occur between fuel species.

A combination of engine experiments and modeling was used to investigate the effectiveness of adding di-tertiary butyl peroxide (DTBP) to gasoline to extend the light load limit in a homogeneous charge compression-ignition (HCCI) engine. The light load combustion stability limit at an engine speed of 1000 rev/min was reduced from a fueling rate of 9 mg/cycle with neat gasoline to 6.2 mg/cycle with 15% DTBP addition. A companion modeling study was performed using a three-zone, zero-dimensional engine model combined with detailed chemical kinetics. The fuel used in the model was composed of 85% iso-octane and 15% n-heptane. The model yielded trends which were similar to the experimental results. In particular, a linear relationship was found between the experimentally measured minimum fueling rate and the calculated location of maximum energy release rate for various levels of DTBP addition.

Homogeneous charge compression ignition offers the potential for significantly lower NOx emissions and up to a 20% improvement in fuel economy relative to a conventional port fuel injected spark ignition (SI) engine. The most significant challenge to developing a production viable HCCI engine is controlling the phasing of autoignition and the combustion rate across the speed and load range of the engine. This report describes an experimental and computational evaluation of controlling HCCI combustion at low loads by adding partial oxidation gas (POx), CO and H2, to the intake manifold. Experiments were performed using charge dilution obtained through conventional exhaust gas recirculation and by modified valve timings to increase the internal residuals. The experimental results showed that POx gas inhibited the low temperature energy release from n-heptane, but promoted the autoignition of isooctane.

The objective of this work was to understand the physics of combustion-generated pressure waves from Homogeneous Charge Compression Ignition combustion and the resulting audible noise that is produced. Experiments were performed with a single-cylinder engine operating in both SI and HCCI combustion modes, and comparisons were made between the pressure waves generation from the two types of combustion. Cylinder pressure oscillation amplitudes at the first circumferential mode frequency (5 to 6 kHz) generated in HCCI combustion are 5 to 10 times higher than those generated in SI knocking combustion without an undue increase in audible engine noise. Frequency analysis of the data showed that in knocking combustion a larger portion of the wave energy is contained within the higher order resonance modes. Cylinder block vibration measurements indicate that the cylinder liner significantly dissipates the wave energy below 8 kHz.

The rheological behavior of automatic transmission fluids (ATF) ranges from moderately shear-thinning to Newtonian. However, no commercially available ATFs are known to display shear-thickening behavior. A theoretical investigation was performed to determine if any advantages could be derived from the use of shear-thickening ATF in automatic transmission components and subsystems. A series of theoretical shear-thickening, shear-thinning, and Newtonian fluids were modeled by a power law function and compared to a reference shear-thinning ATF in simplified representations of transmission components and subsystem geometries. The results indicate that a shear-thickening ATF with zero shear viscosity, infinite shear viscosity, and power of 417 mPa-s, 6.23 mPa-s, and 1.03(dimensionless), respectively, displays optimized behavior with respect to the reference shear-thinning ATF.

Automotive control applications are implemented over distributed platforms consisting of a number of electronic control units (ECUs) connected by communication buses. During system development, the designer can explore a number of design alternatives: for example, software distribution, software architecture, hardware architecture, and network configuration. Exploring design alternatives efficiently and evaluating them to optimize metrics such as cost, time, resource utilization, and reliability provides an important competitive advantage to OEMs and helps minimize integration risks. We present a methodology (Platform-Based Design) and a framework (Metropolis) to support efficient architecture exploration. We have exercised the methodology and the capabilities of Metropolis for developing a library of automotive architecture components and performed design space exploration on a chassis control sub-system.

A matrix of pelleted catalysts composed of Pt, Pd, Pt co-impregnated with Pd, and Pt physically mixed with Pd supported on A l2O3 were compared with the same noble metal formulations supported on CeO2/Al2O3 for lightoff and warmed-up performance in net lean exhaust. These catalysts were tested as prepared (fresh) and following a relatively severe thermal aging treatment (cycled between net lean and net rich environment at 1000°C for 4 h). Pd showed better lightoff performance than Pt for catalyzing the oxidation of propylene, while Pt showed better lightoff and warmed-up performance than Pd for catalyzing the oxidation of propane. Having both Pt and Pd present as a result of co-impregnation or physical mixture results in good lightoff and warmed-up performance for the conversion of both types of hydrocarbons. The presence of CeO2 generally decreases lightoff performance for most of these catalysts.

“Variable Valve Actuation” (VVA) refers to any method of opening and closing engine intake and exhaust valves in a way that can be varied during engine operation. This report considers purely mechanical means of producing variable valve actuation. In particular, we tabulate all types of planar mechanisms for converting a single rotational input (camshaft) into an oscillating poppet valve motion, up to 4 moving parts.

Experiments were performed on a homogeneously fueled compression ignition gasoline-type engine with a high degree of intake charge preheating. It was observed that fuels that contained lower end and/or non-branched hydrocarbons (gasoline and an 87 octane primary reference fuel (PRF) blend) exhibited sensitivity to thermal conditions in the surge tanks upstream of the intake valves. The window of intake charge temperatures, measured near the intake valve, that provided acceptable combustion was shifted to lower values when the upstream surge tank gas temperatures were elevated. The same behavior, however, was not observed while using isooctane as a fuel. Gas chromatograph mass spectrometer analysis of the intake charge revealed that oxygenated species were present with PRF 87, and the abundance of the oxygenated species appeared to increase with increasing surge tank gas temperatures. No significant oxygenated species were detected when running with isooctane.

An integrated approach to modeling end of useful life of an automatic transmission fluid (ATF) has been developed. The flexible fluid life model allows either predictive or real-time calculations of the end of useful fluid life under different transmission design strategies and customer driver behaviors as reflected in operating temperatures, shift characteristics, fluid volume and fluid distribution throughout the transmission. An estimation of remaining useful fluid life is monitored using two metrics, namely bulk oxidation, as a general indicator of fluid quality, and frictional degradation, as an indicator of shift quality. As operating conditions increase in severity, ATF is subjected to conditions that may shorten its life. Using the developed technique, ATF useful life can be better predicted.

The minimum oil-film thickness in the front main bearing of a 3.8 L, V-6 engine was measured at 3 000 r/min, and 140 N·m using an electrical resistance technique. For a series of seven Newtonian, single-grade oils, film thickness correlated with oil viscosity measured either in a kinematic or in a high-shear-rate viscometer. For a series of fifteen polymer-containing, non-Newtonian, multigrade oils, however, no single measure of viscosity adequately correlated with film thickness for all of the oils. By eliminating four multigrade oils from the combined single and multigrade data sets, it was possible to correlate film thickness to the viscosity (of the remaining multigrade and Newtonian oils) measured at 150°C and 5 × 105 s−1, conditions which are believed to be representative of temperatures and shear rates in bearing oil films. Possible explanations for the lack of correlation with the entire set of twenty-two oils are discussed.

Flexray is widely expected to be the next generation in-vehicle communication bus protocol that will satisfy high-determinism, high bandwidth and safety-critical automotive requirements. The deployment of Flexray into the automotive architecture will require a paradigm shift from a development process and tools perspective relative to the legacy CAN-based development process and tools. One of the key aspects of this shift is in the concept that task and bus message schedules are deterministically decided during design time. This paper provides a scheduling framework that would enable a designer to schedule systems in a hierarchical fashion based upon an iterative refinement concept. The idea is to iteratively refine the schedule from the top level application cycle down to the communication cycle definition and finally to include the TDMA slot definition.

High demands on advanced safety and driving functions, such as active safety and lane departure warnings, increase a vehicle's dependency on automotive electrical/electronic architectures. Hard real-time requirements and high reliability constraints must be satisfied for the correct functioning of these safety-critical features, which can be achieved by using the AUTOSAR (Automotive Open System Architecture) standard. The AUTOSAR standard was introduced to simplify automotive system design while offering inter-operability, scalability, extensibility, and flexibility. The current version of AUTOSAR does not assist in the replication of tasks for recovering from task failures. Instead, the standard assumes that architecture designers will introduce custom extensions to meet such reliability needs. The introduction of affordable techniques with predictable properties for meeting reliability requirements will prove to be very valuable in future versions of AUTOSAR.

Excessive cylinder bore out-of-roundness (OOR) can adversely affect the sealing functionality and durability of the piston-ring pack in an engine. This work reports the effects of changes in cylinder bore OOR on: (i) the rotation of the top and second compression rings, and (ii) oil consumption in an open-deck 4.5-L V-8 engine. A method was devised for altering the level of OOR in one cylinder of the engine without engine disassembly. Radiometric techniques were then applied to measure both piston ring rotation and oil consumption of that cylinder at three different levels of bore distortion. Results of these measurements are of value in determining the range of acceptability of production specifications for cylinder bore OOR.