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Technical Paper

Active Suspension Design for Passenger Cars Using LQR and GA with PID Controller

2007-05-15
2007-01-2423
In this paper, the performance tradeoffs in the design of electronically controlled suspension systems are theoretically studied. Using quarter car model, a new treatment procedure for the control laws is introduced using fully active suspension system with two control strategies. The first strategy is considered for vehicle vibration isolation due to random road excitation only. The second strategy is considered to perform a zero steady-state suspension deflection due to body vehicle attitude variation during maneuvering, braking and aerodynamics as well as vibration isolation due to random road excitation. The two strategies are achieved by using two different optimization techniques combined with PID (Proportional-Integral-Derivative) compensator. The first technique is based on Linear Quadratic Regulation (LQR) technique and the second technique is based on Genetic Algorithm (GA).
Technical Paper

Vehicle Alternator Electromagnetic Noise Characteristics Determination

2009-05-19
2009-01-2188
In the design of recreational vehicle alternators, a particular challenge arises from marketing and engineering teams' desire to ensure that their products meet “best in class” sound quality characteristics. Furthermore, it is desirable to know these characteristics in measurable engineering terms in the product design stage, preferably before prototypes are built and tested. However, the aim of this paper is to investigate experimentally the electromagnetic sound quality characteristics of a vehicle alternator with the view of determination. For this reason, a special test rig was designed to simulate the alternator electromagnetic noise source. The results indicate that significant information can be obtained for this source. This can be an effective way to control this generated noise and consequently improve the vehicle alternator sound quality and look promising.
Technical Paper

Plug-In Hybrid Vehicle Induction Motor Aerodynamic Noise Evaluation

2009-05-19
2009-01-2148
Plug-in hybrid vehicles connect to the power grid while parked so they can operate on electricity from the grid as well as on petroleum-based fuel. This distinguishes them in a fundamental way from the plug-less hybrid vehicles currently produced or planned by auto-marker which rely 100% on the petroleum-based fuel. A plug-in hybrid can reduce emissions. However, the aim of this paper is to investigate experimentally the aerodynamic noise performance of a plug-in hybrid vehicle induction motor with the view of evaluation. For this reason, a special test rig was developed to simulate the motor aerodynamic noise source. The results indicate that significant information can be obtained for this source. This can be an effective way to control this generated noise and consequently reduce the vehicle interior and exterior noises and look promising.
Technical Paper

Dynamic Modeling of Vehicle Gearbox for Early Detection of Localized Tooth Defect

2008-10-07
2008-01-2630
Dynamic modeling of the gear vibration is a useful tool to study the vibration response of a geared system under various gear parameters and operating conditions. An improved understanding of vibration signal is required for early detection of incipient gear failure to achieve high reliability. However, the aim of this work is to make use of a 6-degree-of-freedom gear dynamic model including localized tooth defect for early detection of gear failure. The model consists of a gear pair, two shafts, two inertias representing load and prime mover and bearings. The model incorporates the effects of time-varying mesh stiffness and damping, backlash, excitation due to gear errors and modifications. The results indicate that the simulated signal shows that as the defect size increases the amplitude of the acceleration signal increases. The crest factor and kurtosis values of the simulated signal increase as the fault increases.
Technical Paper

The Importance of Vehicle Gear Tooth Meshing Stiffness in Gear Tooth Damage Quantification

2008-10-07
2008-01-2631
The early detection of incipient failure in a mechanical system is of great practical importance as it permits scheduled inspections without costly shutdowns and indicates the urgency and locations for repair before a system incurs catastrophic failure. However, in this work a new technique for processing vibration data to quantify the level of damage, cracks only, in a gear system. The technique consists of a nonlinear numerical optimization. The optimization uses a dynamic model of the gear mesh used in vehicle gearbox and forms an estimate of both time-varying and frequency-varying mesh stiffness that best corresponds to the given set of vibration data. The procedure developed in this study can be applied as a part of either an onboard machine health monitoring system or a health diagnostic system used in the regular maintenance.
Technical Paper

Influence of Surface Modifications on Vehicle Disc Brake Squeal

2009-06-15
2009-01-1977
Squeal from brakes is a problem in the automotive industry and large efforts are made to understand the squeal tendencies. The approach taken is mainly to change the design of the caliper, fine-tune the brake pad material and finally to trim the introducing shims on the backside of the pads. Despite these efforts still no general solutions exist. To advance the situation, a deeper understanding of the actual source of excitation of the sound in the friction interface is needed. However, in the present investigation the surfaces modifications of brake disc and pad have been tested with respect to the understanding properties. The surfaces modifications are slotted pad material and coated disc. All tests have been made in a brake test stand consisting of a complete front wheel corner of a vehicle. The changes have resulted in a significant understand of the generated noise.
Technical Paper

Road Traffic Control by Regulating Street Noise Propagation in an Urban Area

2009-11-02
2009-01-2795
Recently, the control of traffic flow has been proposed using several types of criteria (e.g. minimum-time control, minimum fuel control and so on). Most recently, an environmental noise pollution problem caused by the road traffic is being aggravated more and more by the consolidation and expansion of roadway system particularly in urban areas. However, the objective of this paper is to control road traffic flow by regulating traffic noise propagation in an urban area in Cairo city. The results of traffic noise prediction obtained by trending of the experimental data collecting by systematic noise measurement and the evaluation of the traffic noise which is in close connection with physical parameters of traffic flow and noise propagation characteristics is presented. The analysis of road traffic flow noise control is based on the mixed integer non-linear programming technique, where the optimal control strategy is used.
Technical Paper

On the Analysis of Drum Brake Squeal Using Finite Element Methods Technique

2006-10-31
2006-01-3467
Many basic studies were conducted to discover the main reason for squeal occurrence in both disc and drum brake systems. As, it is well-known that the squealed brake system is more effective than the non-squealed brake system and it is also a common discomfort. So, cancellation of the squeal is not preferable, however, elimination of the brake squeal is a favorable. An approach to study the drum brake squeal is presented based mainly on the Finite Element Method (FEM) representation. The brake system model is based also on the model information extracted from finite element models for individual brake components. This finite element method (FEM) was used to predict the mode shape and natural frequency of the brake system after appropriate verification of FEM.
Technical Paper

Analysis of Ventilated Disc Brake Squeal Using a 10 DOF Model

2012-09-17
2012-01-1827
Squeal of disc brakes is considered as a main source of discomfort for passengers. Typically 1 to 4 kHz noise is considered low frequency squeal and ≻8 kHz noise is considered high frequency squeal. It is a significant problem in passenger vehicles for the comfort of the passengers and a significant financial problem for industry too. Many manufacturers of brake pad materials spend up to fifty percent of their engineering budgets on noise, vibration and harshness (NVH) issues. Squeal noise is strongly correlated to the squeal index and degree of instability of the brake system assembly. Decreasing this squeal noise to some extent during braking is very important matter for the comfort of passengers. So, a mathematical prediction model of 10-degree-of-freedom has been developed to study the effect of different brake components parameters on the degree of instability and squeal index of the brake system.
Technical Paper

Studying the Effect of Pad Contact Surface on the Frictional Behavior and Acoustic Noise Response for Heavy Duty Vehicle Brakes Using FAST Machine

2006-09-12
2006-01-3131
The influence of the pad contact surface deformation for vehicle brakes on its frictional behavior and friction induced noise is presented in this paper. Friction composite samples of organic binder-type brake pad have been curried out at 17 MPa and 180 °C for heavy-duty applications. However, samples with different surface shapes (solid, drilled and grooved) have been formed and tested tribologically to satisfy suitable friction coefficient at low noise level. A FAST machine was used to find out the accurate friction response at steady frictional moment. Friction acoustic noise has been carried out on the test machine using the sound pressure level meter. Analyses of the obtained results showed that the feature of the pad material surface has a significant influence on the brake frictional stability and noise emission. The results also confirmed that; adding a groove to the brake lining in heavy-duty vehicles gives a better brake performance and hence it is highly recommended.
Technical Paper

Vibration Control of Active Vehicle Suspension System Using Optimized Fuzzy-PID

2018-04-03
2018-01-1402
In this paper, a fuzzy-PID controller is applied in a half vehicle active suspension system to enhance vibration levels of vehicle chassis and passenger seat. The fuzzy-PID controller consists of fuzzy and PID connecting in a series manner, the fuzzy output is considered as the PID input. Genetic Algorithm (GA) is selected to tune controller parameters to obtain optimal values that minimize the objective function. The equations of motion of five-degrees-of-freedom active half-vehicle suspension system are derived and simulated using Matlab/Simulink software. Double bumps and random road excitations are used to study the performance of suspension systems including bounce and pitch motion. The performance of the active suspension system using optimized fuzzy-PID controller is compared with conventional passive to show the efficiency of the proposed active suspension system.
Technical Paper

Compound Mass Liquid Column Damper for Attenuating the Vibration of the Structures

2020-10-14
2020-01-5047
This study deals with the mitigation of the vibration of the structure using a compound mass liquid column damper (MLCD). To study the damping efficiency of the MLCD, the mathematical model of the single degree of freedom structure integrated with MLCD including the damping due to the moving mass in the horizontal portion of the damper is derived. The equivalent-damping factor of the MLCD is determined by simulating the interaction between the moving mass and the liquid using the fluid-structure interaction (FSI) technique. A 3D FSI model is solved numerically using the ANSYS Workbench-CFX package. The global search optimization algorithm is applied to find the optimum tuning frequency and the optimum mass diameter ratio over a wide range of mass ratio and excitation amplitude. The optimization issue is solved with considering the limits of the maximum displacement of the liquid and the mass.
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