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Technical Paper

Optimal Design for Maximum Fundamental Frequency and Minimum Intermediate Support Stiffness for Uniform and Stepped Beams Composed of Different Materials

2020-02-06
2020-01-5014
The minimum support stiffness that achieves the maximum modal frequencies or critical speed is very important in the design of mechanical systems. The optimal values of the intermediate support stiffness and geometrical parameters of uniform and stepped Timoshenko beams composed of single or two materials are studied in order to maximize the modal frequency and minimize the intermediate support stiffness. Dynamic stiffness matrix (DSM) method and multi-objective particle swarm optimization (MOPSO) algorithm are used together to evaluate new optimal parameters. For single material, the results show that for uniform thick beams, the optimal maximum fundamental frequency and minimum intermediate support stiffness are lower than those of Bernoulli-Euler beams. In addition, the optimal design for stepped beams made of two metallic materials is investigated. For three different metallic combinations, gain factors of 1.561 to 2.745 are obtained for a beam without intermediate support.
Journal Article

Application of Nonparametric Magnetorheological Damper Model in Vehicle Semi-active Suspension System

2012-04-16
2012-01-0977
Nonparametric models do not require any assumptions on the underlying input/output relationship of the system being modeled so that they are highly useful for studying and modeling the nonlinear behaviour of Magnetorheological (MR) fluid dampers. However, the application of these models in semi-active suspension is very rare and most theoretical works available on this topic address the application of parametric models (e.g. Modified Bouc-Wen model). In this paper, a nonparametric MR damper model based on the Restoring Force Surface technique is applied in vehicle semi-active suspension system. It consists of a three dimensional interpolation using Chebyshev orthogonal polynomial functions to simulate the MR damper force as a function of the displacement, velocity and input voltage. Also, a damper controller based on a Signum function method is proposed, for the first time, for use in conjunction with the system controller of a semi-active vehicle suspension.
Technical Paper

Influence of Active Suspension Preview Control on the Vehicle Lateral Dynamics

2007-05-15
2007-01-2347
The dynamics of vehicles became one of the most important aspects for current developments of electronically controlled steering, suspension and traction/braking systems. However, most of the published research on vehicle maneuverability doesn't take into account the effect of the dynamic tire load and its variation on uneven roads. Clearly, it was stated that using a suitable active suspension system could reduce this dynamic tire load. This dynamic tire load is playing a vital role as it is the major link between the vertical and lateral forces exerted on the road, which affects the lateral dynamics of the vehicle. In this paper, a practical hydro-pneumatic limited bandwidth active suspension system with and without wheelbase preview control is used to study its influence on the vehicle stability in lateral direction. The model is a longitudinal half car with four degrees of freedom.
Technical Paper

Interaction of Vehicle Ride Vibration Control with Lateral Stability Using Active Rear Wheel Steering

2009-04-20
2009-01-1042
In this work the effects of vehicle vertical vibrations on the tires/road cornering forces, and then consequently on vehicle lateral dynamics are studied. This is achieved through a ride model and a handling model linked together by a non-linear tire model. The ride model is a half vehicle with four degrees of freedom (bounce and pitch motions for vehicle body and two bounce motions for the two axles). The front and rear suspension are a hydro-pneumatic slow-active systems with 6 Hz cut-off frequency designed based on linear optimal control theory. Vehicle lateral dynamics is modeled as two degrees (yaw and lateral motions) incorporating a driver model. An optimal rear wheel steering control in addition to the front steering is considered in the vehicle model to represent a Four Wheel Steering (4WS) system. The tire non-linearity is represented by the Magic Formula tire model.
Technical Paper

Road Humps Design Improvement Using Genetic Algorithms

2009-04-20
2009-01-0466
The number of speed humps (sleeping policemen) has seen a global increase in the last decade. This paper addresses the geometric requirements of these humps using Genetic Algorithms optimization techniques to control the speed, stability, and ride feel of the traversing vehicles. The interaction between road hump profile and the modeled vehicles (passenger and a two-axle truck) are studied with a dynamic model. The shape of the proposed profile is described by numbers of amplitudes of harmonic functions. The extreme acceleration of the drivers’ seats of the vehicles traversing the hump is set as multiobjective function for the optimization process, taking into consideration the road-holding ability represented by the tire lift-off speed. The results show that hump geometry can be improved while fulfilling the requirements of speed control and vehicle dynamic responses.
Technical Paper

The Importance of Vehicle Gear Tooth Meshing Stiffness in Gear Tooth Damage Quantification

2008-10-07
2008-01-2631
The early detection of incipient failure in a mechanical system is of great practical importance as it permits scheduled inspections without costly shutdowns and indicates the urgency and locations for repair before a system incurs catastrophic failure. However, in this work a new technique for processing vibration data to quantify the level of damage, cracks only, in a gear system. The technique consists of a nonlinear numerical optimization. The optimization uses a dynamic model of the gear mesh used in vehicle gearbox and forms an estimate of both time-varying and frequency-varying mesh stiffness that best corresponds to the given set of vibration data. The procedure developed in this study can be applied as a part of either an onboard machine health monitoring system or a health diagnostic system used in the regular maintenance.
Technical Paper

A Preview Type-2 Fuzzy Controller Design for the Semi-active Suspension to Improve Adhesion Characteristics during Braking and Handling

2021-06-28
2021-01-5069
A full vehicle of a preview control semi-active suspension system based on an interval type-2 fuzzy controller design using a magnetorheological (MR) damper to improve ride comfort is investigated in this paper. It is integrated with the force distribution system to obtain the optimal rate of road adhesion during braking and handling. The nonlinear suspension model is derived by considering vertical, pitch, and roll motions. The preview interval type-2 fuzzy technique is designed as a system controller, and it is attached with a Signum function method as a damper controller to turn on the voltage for the MR damper. This voltage is adjusted for each wheel based on the external excitation generated by road roughness in order to enhance ride comfort. To describe the effectiveness and adaptable responses of the preview controlled semi-active system, the performance is compared with both the passive and MR passive suspension systems during time and frequency domains.
Technical Paper

Investigation of Different Parameter Based Control Strategies for Active Independent Front Steering (AIFS) System

2021-04-06
2021-01-0967
The previous research work on Active Independent Front Steering (AIFS) system concluded an enhanced vehicle response and tire adhesion utilization. Some research emphasizes the importance of Tire Work load (TWL) in the generation of maximum possible tire forces that ensures vehicle controllability and stability. In this study, a mathematical model is constructed to investigate the effect of TWL as a parameter on AIFS performance. Toward such a target, a new Fuzzy control strategy is developed based on TWL and vehicle yaw rate as control inputs for the AIFS controller. Unfortunately, the TWL is not a measurable parameter or even easy to be estimated. Consequently, another control strategy was implemented based on slip angle and vehicle yaw rate as inputs for the AIFS controller.
Technical Paper

Hybrid Shape Optimization and Failure Analysis of Laminated Fibrous Composite E-Springs for Vehicle Suspension

2006-10-31
2006-01-3586
A hybrid search optimization is presented in order to optimize hybrid laminated fibrous composite E-springs for vehicle suspension systems. This optimization is conducted with both of the geometrical configuration and laminate structure of the E-spring. A genetic algorithm along with a hill-climbing random-walk approach are used through a developed NURBS-based technique in order to conduct this optimization. A mathematical-modeling-based mid-ware technology is introduced in order to fully automate the optimization process through linking the run engines of mathematical modeling and finite element analysis from within the mathematical modeling engine. A hybrid approach of the inter-laminar shear stress and Tsai-Wu criteria is first implemented in order to identify failure indices of the resulting optimum shape and laminate structure.
Technical Paper

Dynamic Lively Model to Utilize the Resources in a Vehicle

2006-04-03
2006-01-0521
The work presented here is to develop a monitoring life mathematical model to manage periodically the operations job orders of vehicle service station. This period is occasionally an hour, a day or a longer period than that, and is normally determined by the service manager. Model parameters are changeable over these periods due to dynamic movable situation of a vehicle markets. The objective function is to maximize the total income from vehicles service operations at all considered conventional model or with self expert prognostic system by taken into account least stop of vehicles, while keeping in mind the satisfying the customer demands and the service quality. The decision variables indicate the number of various technical operations to be performed for different types of vehicles.
Technical Paper

Optimized PID Controller Using Genetic Algorithm for Anti-lock Brake System

2023-04-11
2023-01-0696
The anti-lock brake system (ABS) is a vital system in modern vehicles that prevents automotive wheels from locking during an emergency brake. This paper aims to introduce an efficient, optimized proportional integral derivative (PID) controller tuned using a genetic algorithm (GA) to enhance the performance of ABS. The PID control method is a very famous control algorithm employed in numerous engineering applications. The GA is used to solve the nonlinear optimization problem and search for the optimum PID controller gains by identifying the solution to the problem. A mathematical model of ABS is derived and simulated using Matlab and Simulink software. The proposed optimized PID-controlled ABS is compared to the conventional ABS controlled using a Bang-Bang controller. System performance criteria are evaluated and assessed under different road adhesion coefficient values to judge the success of the proposed PID controller tuned using GA.
Technical Paper

Optimized Proportional Integral Derivative Controller of Vehicle Active Suspension System Using Genetic Algorithm

2018-04-03
2018-01-1399
Proportional integral derivative (PID) control method is an effective, easy in implementation and famous control technique applied in several engineering systems. Also, Genetic Algorithm (GA) is a suitable approach for optimum searching problems in science, industrial and engineering applications. This paper presents the usage of GA for determining the optimal PID controller gains and their implementation in the active quarter-vehicle suspension system to achieve good ride comfort and vehicle stability levels. The GA is applied to solve a combined multi-objective (CMO) problem to tune PID controller gains of vehicle active suspension system for the first time. The active vehicle suspension system is modeled mathematically as a two degree-of-freedom mechanical system and simulated using Matlab/Simulink software.
Technical Paper

Application of a Preview Control with an MR Damper Model Using Genetic Algorithm in Semi-Active Automobile Suspension

2019-02-05
2019-01-5006
A non-linear mathematical model of a semi-active (2DOF) vehicle suspension using a magnetorheological (MR) damper with information concerning the road profile ahead of the vehicle is proposed in this paper. The semi-active vibration control system using an MR damper consists of two nested controllers: a system controller and a damper controller. The fuzzy logic technique is used to design the system controller based on both the dynamic responses of the suspension and the Padé approximation algorithm method of a preview control to evaluate the desired damping force. In addition, look-ahead preview of the excitations resulting from road irregularities is used to quickly mitigate the effect of the control system time delay on the damper response.
Technical Paper

Compound Mass Liquid Column Damper for Attenuating the Vibration of the Structures

2020-10-14
2020-01-5047
This study deals with the mitigation of the vibration of the structure using a compound mass liquid column damper (MLCD). To study the damping efficiency of the MLCD, the mathematical model of the single degree of freedom structure integrated with MLCD including the damping due to the moving mass in the horizontal portion of the damper is derived. The equivalent-damping factor of the MLCD is determined by simulating the interaction between the moving mass and the liquid using the fluid-structure interaction (FSI) technique. A 3D FSI model is solved numerically using the ANSYS Workbench-CFX package. The global search optimization algorithm is applied to find the optimum tuning frequency and the optimum mass diameter ratio over a wide range of mass ratio and excitation amplitude. The optimization issue is solved with considering the limits of the maximum displacement of the liquid and the mass.
Technical Paper

Investigation of the Interaction between the Vehicle Vertical Vibration and Driveline Torsional Vibration Using A Hydro-Pneumatic Limited Bandwidth Active Suspension System

2021-04-06
2021-01-0700
1 Rear wheel drive vehicles have a long driveline using a propeller shaft with two universal joints. Consequently, in this design usage of universal joints within vehicle driveline is inevitable. However, the angularity of the driveshaft resulting from vertical oscillations of the rear axle causes many torsional and bending fluctuations of the driveline. Unfortunately, most of the previously published research work in this area assume the propeller inclination angle is constant under all operating conditions. As a matter of fact, this assumption is not accurate due to the vehicle body attitudes either in pitch or bounce motions. Where the vehicle vibration due to the suspension flexibility, either passive or active type, exists.
Technical Paper

Vibration Control of an Active Seat Suspension System Integrated Pregnant Woman Body Model

2019-04-02
2019-01-0172
Proportional-integral-derivative (PID) controller is effective, popular and cost effective for a lot of scientific and engineering applications. In this paper, PID and fuzzy-self-tuning PID (FSTPID) controllers are applied to improve the performance of an active seat suspension system to enhance the pregnant woman comfort. The equations of motion of thirteen-degrees-of-freedom (13-DOF) active seat suspension system incorporating pregnant woman body model are derived and simulated. PID gains are tuned and estimated using genetic algorithm (GA) to formulate GA PID controller. In FSTPID, fuzzy logic technique is used to tune PID controller gains by selecting appropriate fuzzy rules using Matlab/Simulink software. Both controlled active seat suspension systems are compared with a passive seat suspension. Suspension performance is evaluated under bump and random road excitations in order to verify the success of the proposed controllers.
Technical Paper

New Suspension Design for Heavy Duty Trucks: Dynamic Considerations

2000-12-04
2000-01-3447
It is well known that the excessive levels of vibration in heavy vehicles negatively affect driver comfortability, cargo safety and road condition. The current challenge in the field of suspension design for heavy vehicles is to optimize the suspension dynamic parameters to improve such requirements. Almost all of the previous work in this field is based on applying the mathematical optimization considering active or passive suspension systems to obtain the optimal dynamic parameters. In this work a new passive suspension systems for heavy trucks is suggested and compared with the conventional passive suspension systems. The new systems rely on transferring the vertical motion, (vibration), into horizontal motion through a bell-crank mechanism to be taken by a horizontal passive suspension system. The system dynamic parameters like body acceleration, suspension travel and dynamic tire load are calculated assuming random excitation due to road irregularities.
Technical Paper

New Suspension Design for Heavy Duty Trucks: Design Considerations

2003-11-10
2003-01-3428
The present paper presents design considerations for a new tandem suspension system equipped with hydro-pneumatic components. The theory of the new suspension and its configuration were presented in a previously published SAE paper, [1]. In this design, most of the vertical motions were transformed into horizontal motions through two bell cranks. A hydraulic actuator is installed horizontally between the bell cranks and connected to an accumulator (gas spring) via a flow constriction (damper). Incorporating of hydro-pneumatic components in the new suspension system exhibits simple and applicable design. Moreover, further developments including active or semi-active vibration control systems, can be applied directly using the existing hydro-pneumatic components. Mathematical models are constructed to simulate the vehicle ride dynamics. Equations of motion are generated considering a conventional passive suspension (four springs tandem suspension) and the new designed suspension system.
Technical Paper

Interval Lower Singleton Fuzzy Optimal Controller Design of Magnetorheological Seat Suspension Integrated with Semi-Active Vehicle Suspension System

2023-09-22
2023-01-5066
In this paper, semi-active MR main suspension system based on system controller design to minimize pitch motion linked with MR-controlled seat suspension by considering driver’s biodynamics is investigated. According to a fixed footprint tire model, the transmitted tire force is determined. The linear-quadratic Gaussian (LQG) system controller is able to enhance ride comfort by adjusting damping forces based on an evaluation of body vibration from the dynamic responses. The controlled damping forces are tracked by the signum function controllers to evaluate the supply voltages for the front and rear MR dampers. Based on the sprung mass acceleration level and its derivative as the inputs, the optimal type-2 (T-2) fuzzy seat system controller is designed to regulate the controlled seat MR damper force.
Technical Paper

Minimizing Power Consumption of Fully Active Vehicle Suspension System Using Combined Multi-Objective Particle Swarm Optimization

2019-07-16
2019-01-5077
This paper introduces an optimum design for a feedback controller of a fully active vehicle suspension system using the combined multi-objective particle swarm optimization (CMOPSO) in order to minimize the actuator power consumption while enhancing the ride comfort. The proposed CMOPSO algorithm aims to minimize both the vertical body acceleration and the actuator power consumption by searching about the optimum feedback controller gains. A mathematical model and the equations of motion of the quarter-car active suspension system are considered and simulated using Matlab/Simulink software. The proposed active suspension is compared with both active suspension system controlled using the linear quadratic regulator (LQR) and the passive suspension systems. Suspension performance is evaluated in time and frequency domains to verify the success of the proposed control technique.
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