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Technical Paper

Research Into Surface Improvement for Low Friction Pistons

2005-04-11
2005-01-1647
1 A new surface modification heat treatment technology called Wonder Process Craft which is different from plating and coating, was applied to the skirt section, which is the sliding surface of the piston in an internal combustion engine. This was intended to improve fuel economy and mechanical characteristics by reducing sliding resistance. In the application of solid lubrication, this treatment does not require the usage of binder, which was necessary for conventional coating, leading to the highest level achievable for the low sliding resistance effect inherent of solid lubrication. Since this treatment does not involve any change in significant dimensions, shapes, surface roughness, and so on, applying this treatment is easy. The persistence of the effect, productivity and recyclability of waste and emissions during treatment were also taken into account.
Technical Paper

Development of Torque Sensor with Nickel-Iron Alloy Plating for Pedal-Equipped Electric Vehicles

2013-10-15
2013-32-9045
This paper describes the development of non-contacting detection type torque sensor that realizes a small lost motion with light weight and low cost. Pedal-equipped electric vehicles are becoming popular in recent years. In those vehicles, torque sensors are usually necessary for measuring the pedaling force to determine the motor torque. We applied an integrated sensing structure and a non-contacting scheme utilizing inverse-magnetostrictive material to minimize the lost motions. As for the sensing material, nickel-iron alloy plating was used to obtain a wide dynamic range. In the tests using the actual structure, the output linearity deterioration occurred because of the strain distribution dispersion produced by the ratchet drive structure. Therefore, the effect of this strain distribution was examined. The inverse-magnetostrictive sensing material of nickel-iron alloy plating has an extremum on its output curve.
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