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NVH quality is one of the most important criteria by which people judge the design of a vehicle. The Powertrain Mounting System (PMS), which can reduce the vibration from engine to vehicle cab as well as the inside noise, has attained significant attention. Much research has been done on the isolation method for three- and four-point mounting. But the six-point mounting system, which is usually equipped in commercial vehicle, is seldom studied and should be paid more attention. In this paper, the support rod installed on the upside of the transmission case is considered as a flexible body. Thus a rigid-flexible coupling model of PMS is established and the necessity of the established model is analyzed by comparing the simulation results of the new model and those of the conventional model.

The ride comfort of the commercial vehicle is mainly affected by several vibration isolation systems such as the primary suspension system, engine mounting system and the cab mounting system. A rigid-flexible coupling model for the truck was built and analyzed in multi-body environment (ADAMS). The method applying the excitation on the wheels center and the engine mountings in time domain was presented. The variables' effects on the ride performance were studied by design of experiment (DOE). The optimal design was obtained by the co-simulation of the ADAMS/View, iSIGHT and Matlab. It was found that the vertical root mean square (RMS) acceleration and frequency-weighted RMS acceleration on the seat track were reduced about 17% and 11% respectively at different speeds relative to baseline according to ISO 2631-1.

The suspension system of a heavy truck's driver seat plays an important role to reduce the vibrations transmitted to the seat occupant from the cab floor. Air-spring is widely used in the seat suspension system, for the reason that its spring rate is variable and it can make the seat suspension system keep constant ‘tuned’ frequency compared to the conventional coil spring. In this paper, vibration differential equation of air-spring system with auxiliary volume is derived, according to the theory of thermodynamic, hydrodynamics. The deformation-load static characteristic curves of air-spring is obtained, by using a numerical solution method. Then, the ADAMS model of the heavy truck's driver seat suspension system is built up, based on the structure of the seat and parameters of the air-spring and the shock-absorber. At last, the model is validated by comparing the simulation results and the test results, considering the seat acceleration PSD and RMS value.

In this paper, a new computational method is provided to identify the uncertain parameters of Load Sensing Proportional Valve (LSPV) in a heavy truck brake system by using the polynomial chaos theory. The simulation model of LSPV is built in the software AMESim depending on structure of the valve, and the estimation process is implemented relying on the experimental measurements by pneumatic bench test. With the polynomial chaos expansion carried out by collocation method, the output observation function of the nonlinear pneumatic model can be transformed into a linear and time-invariant form, and the general recursive functions based on Newton method can therefore be reformulated to fit for the computer programming and calculation. To improve the estimation accuracy, the Newton method is modified with reference to Simulated Annealing algorithm by introducing the Metropolis Principle to control the fluctuation during the estimation process and escape from the local minima.

To solve the dynamic response problem that contains uncertain parameters needs, the stochastic differential equations needs to be calculated. Interval analysis has been widely used to solve engineering problems which contain many uncertain parameters usually. But the numerical solution method for stochastic differential equations based on the interval analysis method was seldom investigated. In this study a new numerical interval method for the stochastic differential equations based on the Euler's method is presented, which can be used to solve the linear system effectively and efficiently. The probabilistic and interval dynamics analysis of a two-degree-of-freedom bike car model with uncertain parameters are presented.

Homogeneous charge compression ignition (HCCI) is a new combustion concept which achieves high efficiency, low nitrogen oxides (NOx), and particulates matter (PM) emissions. In order to realize the HCCI combustion, a homogenous mixture preparation plays an important role in the HCCI engine. However, it is well known that diesel fuel is very difficult to achieve a uniform mixture distribution within the engine cylinder because of its high viscosity and poor fuel vaporization. In order to eliminate these problems, the low viscosity and high volatility Dimethyl ether (DME) was added into diesel fuel to enhance the spray and atomization. The spray tip penetration and spray cone angle of DME/diesel-blended fuel has been examined by using direct photography technology. Measurements were achieved by using spray images taken with a high-resolution CCD camera synchronized with strobe light.

Homogeneous charge compression ignition (HCCI) is considered as a clean and high effective combustion technology. Alternative fuel Dimethyl Ether(DME) has some problems in HCCI combustion mode, such as narrow stable conditions and higher unregulated emissions. In this research, a single cylinder diesel engine zs195 was applied to HCCI operation, methanol and DME were fueled to the engine by fuel injection system with an electric controlled port in dual fuel mode. Regulated DME and methanol proportions can significantly expand the stable HCCI operation and obtained over a broad speed and load region. The emission tests indicated that NOx and smoke emissions were overall very low under normal HCCI operation, while HC and CO emissions were much higher than conventional CI-engines. HC and CO emissions increased with methanol content but reduced with output power.

One of the most important vibration isolators in vehicles is the powertrain mounting system (PMS). It transmits the powertrain vibrations to the body, and the chassis vibrations excited by road to the powertrain. The design of a PMS is an essential part in vehicle safety and in improving the vehicle noise, vibration and harshness (NVH) performances. Many organizations are increasingly relying on design simulation rather than trail-and-error based experiments which are expensive and time-consuming for PMS evaluation. However, design parameters for PMS are always uncertain in actual cases due to tolerances in manufacturing and assembly processes. In this paper, based on a front wheel drive vehicle with a transversely four-cylinder engine, the uncertain characteristics of PMS are studied by interval analysis method.

The interaction of natural gas fuel manifold injection with the in-cylinder flow field, and the combustion behavior of an HCCI engine is numerically investigated by using numerous capabilities of multi-dimensional computational fluid dynamic (KIVA-3VR2) code coupled with detailed chemical kinetics. A validating oxidation reaction mechanism that mainly consisted from 314 elementary reactions among 52 species is employed to simulate the whole engine physicochemical process including the intake flow interaction with natural gas port fuel injection, the homogeneity of the gas fuel and the air during suction and compression strokes, autoignition and combustion process. The simulation problem of the gaseous fuel injection by using the original KIVA spray sub-model is solved by implementing a new modification into the original KIVA sub-routines to enable multiple inlet conditions through the use of regions.

This paper describes a simplified model to identify sprung mass using golden section method, the model treats the unsprung mass vertical acceleration as input and the sprung mass vertical acceleration as output, which can avoid the nonlinear influence of trye. Unsprung mass can be also calculated by axle load and the identified sprung mass. This study carries out road test on the vehicle ride comfort and takes a scheme that the group of 20 km/h is used to identify sprung mass and the group of 80 km/h is used to verify the identification result. The similarity of the results from the simulation and experiments performed are, for the sprung mass, 98.59%. A conclusion can be drawn that the simple method to measure the sprung mass in the suspension systems in used vehicles, such as the vehicle shown here, is useful, simple and has sufficient precision.

As there are a variety of uncertainty contained in dynamic systems, this paper presents a method to identify the uncertain parameters of Load Sensing Proportional Valve in a heavy truck brake system. This method is derived from polynomial chaos theory and uses the maximum likelihood approach to estimate the most likely value of uncertain parameters, such as equivalent bearing area diameter of the diaphragm, preload of return spring and so on. The maximum likelihood estimates are obtained through minimizing the cost function derived from the prior probability for the measurement noise. Direct stochastic collocation has been shown to be more efficient than Galerkin approach in the simulation of systems with large number of uncertain parameters. The simulation model of Load Sensing Proportional Valve is built in software AMESim based on logic structure of the valve. The uncertain parameters are estimated through the simulation results which are treated as measurements.

To provide a greater weight capacity, the tandem axle which is a group of two or more axles situated close together has been used on most heavy truck. In general, the reaction moments during braking cause a change in load distribution among both axles of the tandem suspension. Since load transfer among axles of a tandem suspension can lead to premature wheel lockup, tandem-axle geometry and the brake force distribution among individual axles of a tandem suspension have a pronounced effect on braking efficiency. The braking efficiency has directly influence on the vehicle brake distance and vehicle travelling direction stability in any road condition, so how to improve the braking efficiency is researched in this paper. The load transfer among individual axles is not only determined by vehicle deceleration but also by the actual brake force of each axle for tandem axle suspension, which increases the difficulty of braking efficiency improving.

As is known to all, there are some contradictions between the handling and ride performance during the design process of vehicles. Sometimes owing to serious collisions of each criterion in the high-dimensional solution space, the common method to deal with the contradiction is to transform into a single target according to weights of each objective, which may not obtain a desired result. A multi-criteria approach is therefore adopted to optimize both properties and the result of a multi-criteria design is not a unique one but a series of balanced solutions. This paper is focused on the robust design of a simplified vehicle model in terms of not only ride comfort but also handling and stability using a multi-objective evolutionary algorithm (MOEA) method. Using the proposed method, the conflicting performance requirements can be better traded off. One of the most important indexes to characterize the vertical ride comfort is the acceleration of the sprung mass.

The vehicle ride comfort behavior is closely associated with the vibration isolation system such as the primary suspension system, the engine mounting system, the cab suspension system and the seat suspension system. Air spring is widely used in the cab suspension system for its low vibration transmissibility, variable spring rate and inexpensive automatic leveling. The mathematical model of the air spring is presented. The amplitude and frequency dependency of the air spring's stiffness characteristic is highlighted. The air spring dynamic model is validated by comparing the results of the experiment and the simulation. The co-simulation method of ADAMS and AMESim is applied to integrate the air spring mathematical model into the cab multi-body dynamic model. The simulation and ride comfort test results under random excitation are compared.

To study the torque distribution of track and tire in the wheel-track hybrid drive vehicle driving along the shoreline, an analysis model of wheel-track hybrid drive vehicle was established by using multi-body dynamics (MBD), discrete element (DEM), and shoreline pavement construction methods. The vehicle speed, acceleration, torque, vertical load, sinkage, slip, and other indicators when the vehicle passes the shoal at different wheel speed of rotation are analyzed. The relationships between wheel speed of rotation and slip, sinkage and slip, and vertical load and driving moment were studied, and the laws that the sinkage of tires and tracks is positively related to their slippage and the driving moment of wheels and tracks is positively related to their vertical load were obtained.

Vehicle Thermal Management System (VTMS) is a crosscutting technology affecting the fuel consumption, engine performance and emissions. With the new approved fuel economy targets and the enhanced vehicle performance requirements, the ability to predict the impact on the fuel consumption of different VTMS modifications is becoming an important issue in the pre-prototype phase of vehicle development. This paper presents a methodology using different simulation tools to model the entire VTMS in order to understand and quantify its behavior. The detailed model contains: engine cooling system, lubrication system, powertrain system, HVAC system and intake and exhaust system. A detail model of the power absorbed by the accessory components operating in VTMS such as pumps and condenser is presented. The power of the accessory components is not constant but changing with respect to engine operation. This absorbed power is taken into account within the power produced by the engine shaft.

PPCI in diesel engine is a combustion mode between conventional diesel combustion and homogeneous charge compression ignition (HCCI) combustion, which has the potential to simultaneously reduce NOX and soot emissions and improve thermal efficiency. N-butanol as a kind of clean and renewable biofuel can effectively prolong ignition delay and enhance fuel/air mixing because of their low cetane number, high volatility fuel characteristics, which make it a better alternative fuel to achieve PPCI. In this paper, PPCI combustion in a boosted four-cylinder diesel engine fueled with n-butanol-diesel blends is realized by adjusting injection timing and EGR rate based on single injection. The results show that both early and late injection have long premixed duration, which is helpful to form more homogeneous mixture, and no diffusion combustion is found in heat release rate curve. Premixed combustion and low temperature combustion are the key factors to reduce PM and NOX.

Powertrain mounting system (PMS) often operates with some degrees of uncertainty. These uncertainties may result from poorly known or variable parameters such as mount stiffness, or from uncertain inputs. For realistic predictions of the system behavior, the PMS models have to account for these uncertainties. To this end, the Chebyshev interval method is applied to study the uncertain characteristics of PMS. In the PMS, the location and orientation of each mount are off-design variables due to the space limitation of the powertrain. The stiffness coefficients of the mounts are considered as interval variables. The lower bounds and upper bounds of natural frequencies and the mode kinetic energy distributions of PMS are obtained using the Chebyshev interval analysis method. As a comparison, the scanning method is used to validate the interval method. The overall conclusion is that the Chebyshev interval method is a powerful approach for the simulation of PMS with interval parameters.

This paper presents the dynamic and analysis models of a typical synchronizer, which are mainly used to analyze the sensitivity of parameters of synchronizer on the gear shift performance. Because there are so many parameters namely coefficient of friction, cone angle, mean radius, blocker angle, etc, affected the synchronizer performance, which the times of experience will increase in a geometrical ratio if tested them one by one, it is almost impossible to evaluate all parameters by experience alone. Due to virtual prototype technology, the synchronizer parameterized virtual models can be built for the synchronizer studies. The parameterized virtual models of the typical synchronizers are developed with ADAMS. Then the gear shift process is simulated and analyzed for the given input parameters respectively. The models also predict the shift time and the peak of the shift force, and the model is validated by the good correlation between simulation results and test data.

In the present study, the research of the exhaust system is performed in three steps. In the first step, the average driving degree of freedom displacement (ADDOFD) is calculated by the free modal analysis of the exhaust system. It is easy to find the reasonable location of the hanger according to the value of the ADDOFD, since it represents the relative size of some DOF's response displacement at excitation state. The second of which is to analyse the vibration isolation performance of the exhaust system based on the first step. The dynamic analysis of the exhaust system together with the powertrain is studied, by which way the unit sinusoidal excitation is applied at the powertrain's mass centre, so that the response force at the hanger can be obtained. Finally, the relationship between the constrained model of the exhaust system and the stiffness of the hanger is investigated, which is significant in engineering.