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Journal Article

Optical Investigation of Dual-fuel CNG/Diesel Combustion Strategies to Reduce CO2 Emissions

2014-04-01
2014-01-1313
Dual-fuel combustion strategies combining a premixed charge of natural gas and a pilot injection of diesel fuel offer the potential to reduce CO2 emissions as a result of the high Hydrogen/Carbon (H/C) ratio of methane gas. Moreover, the high octane number of methane means that dual-fuel combustion strategies can be employed on compression ignition engines without the need to vary the engine compression ratio, thereby significantly reducing the cost of engine hardware modifications. The aim of this investigation is to explore the fundamental combustion phenomena occurring when methane is ignited with a pilot injection of diesel fuel. Experiments were performed on a single-cylinder optical research engine which is typical of modern, light-duty diesel engines. A high-speed digital camera recorded time-resolved combustion luminosity and an intensified CCD camera was used for single-cycle OH*chemiluminescence imaging.
Journal Article

Characterization of a Set of ECN Spray A Injectors: Nozzle to Nozzle Variations and Effect on Spray Characteristics

2013-09-08
2013-24-0037
The Engine Combustion Network (ECN) is becoming a leading group concerning the experimental and computational analysis of Engine combustion. In order to establish a coherent database for model validation, all the institutions participating to the experimental effort carry out experiments at well-defined standard conditions (in particular at Spray A conditions: 22.8kg/m3, 900K, 0% and 15% O2) and with Diesel injectors having the same specifications. Due to the rising number of ECN participants and also to unavoidable damages, additional injectors are required. This raises the question of injector's characteristics reproducibility and of the appropriate method to introduce such new injectors in the ECN network. In order to investigate this issue, a set of 8 new injectors with identical nominal Spray A specification were purchased and 4 of them were characterized using ECN standard diagnostics.
Journal Article

Stabilization of Highly Diluted Gasoline Direct Injection Engine using Innovative Ignition Systems

2014-10-13
2014-01-2598
Dilution is a promising way to improve fuel economy of Spark-Ignited (SI) gasoline engines. In this context, influence of innovative ignition systems on the dilution acceptance of a 400cc optical GDI engine has been studied. Several systems were tested and compared to a conventional coil: a dual-coil system and two nanosecond scaled plasma generators. Two operating points were studied: 2.8bar IMEP (net) at 2000rpm and 9bar IMEP (net) at 1200rpm. Two diluents were evaluated: real EGR and air (lean combustion). High-speed imaging at frequency up to 10kHz was performed to visualize both spark and combustion initiation and propagation. Voltage and current were measured to infer the energy deposited in the spark plug gap. The dual-coil DCO™ system and the nanosecond multi-pulse plasma generator at their maximum power showed an ability to extend the dilution range of the engine.
Journal Article

On the Effects of EGR on Spark-Ignited Gasoline Combustion at High Load

2014-10-13
2014-01-2628
EGR dilution is a promising way to improve fuel economy of Spark-Ignited (SI) gasoline engines. In particular, at high load, it is very efficient in mitigating knock at low speed and to decrease exhaust temperature at high speed so that fuel enrichment can be avoided. The objective of this paper is to better understand the governing mechanisms implied in EGR-diluted SI combustion at high load. For this purpose, measurements were performed on a modern, single-cylinder GDI engine (high tumble value, multi-hole injector, central position). In addition 0-D and 1-D Chemkin simulations (reactors and flames) were used to complete the engine tests so as to gain a better understanding of the physical mechanisms. EGR benefits were confirmed and characterized at 19 bar IMEP: net ISFC could be reduced by 17% at 1200rpm and by 6% at 5000rpm. At low speed, knock mitigation was the main effect, improving the cycle efficiency by a better combustion phasing.
Journal Article

A Comparative Low Speed Pre-Ignition (LSPI) Study in Downsized SI Gasoline and CI Diesel-Methane Dual Fuel Engines

2014-10-13
2014-01-2688
Low speed pre-ignition (LSPI) in downsized spark-ignition engines has been studied for more than a decade but no definitive explanation has been found regarding the exact sources of auto-ignition. No single mechanism can explain all the occurrences of LSPI and that each engine should be considered as a particular case supporting different conditions for auto-ignition. In a different context, dual fuel Diesel-Methane engines have been more recently studied in large to medium bore compression ignition engines. However, if Dual Fuel combustion is less knock sensitive, LSPI remains one of the main limitations of low-end torque also for dual fuel engines. Indeed, in some cases, premature ignition of CNG can be observed before the Diesel pilot injection as LSPI can classically be observed before the spark in gasoline engines. This article aims at highlighting the similarities and discrepancies between LSPI phenomena in SI gasoline and dual fuel engines.
Technical Paper

Impacts of Ethanol Level and Aromatic Hydrocarbon Structure in the Fuel on the Particle Emissions from a Gasoline Direct Injection Vehicle

2020-09-15
2020-01-2194
The recent particle number limits for a spark ignition engine combined with the real driving emissions (RDE) compliance have motivated the need for a better understanding of the effect of the gasoline fuel composition on the particle emissions. More particularly, the fundamental role of high boiling point components and heavy aromatics on particle emissions was highlighted in several literature works. In addition, works driven by the European Renewable Energy Directive are underway in order to explore the feasibility of an increased amount of sustainable Biofuels in Gasoline. Already widely distributed, ethanol is a clear candidate to such an increase. In this context, the present work aims to understand the effect of ethanol addition and aromatics composition on particulate emissions. Vehicle tests were performed over the Worldwide Harmonized Light Vehicles Test Cycle (WLTC) using a Euro 6c model without a Gasoline Particulate Filter (GPF) and a Euro 6d-Temp one equipped with a GPF.
Journal Article

Investigation on the Potential of Quantitatively Predicting CCV in DI-SI Engines by Using a One-Dimensional CFD Physical Modeling Approach: Focus on Charge Dilution and In-Cylinder Aerodynamics Intensity

2015-09-06
2015-24-2401
Increasingly restrictive emission standards and CO2 targets drive the need for innovative engine architectures that satisfy the design constraints in terms of performance, emissions and drivability. Downsizing is one major trend for Spark-Ignition (SI) engines. For downsized SI engines, the increased boost levels and compression ratios may lead to a higher propensity of abnormal combustions. Thus increased levels of Exhaust Gas Recirculation (EGR) are used in order to limit the appearance of knock and super-knock. The drawback of high EGR rates is the increased tendency for Cycle-to-Cycle Variations (CCV) it engenders. A possible way to reduce CCV could be the generation of an increased in-cylinder turbulence to accelerate the combustion process. To manage all these aspects, 1D simulators are increasingly used. Accordingly, adapted modeling approaches must be developed to deal with all the relevant physics impacting combustion and pollutant emissions formation.
Technical Paper

Identifying the Driving Processes of Diesel Spray Injection through Mixture Fraction and Velocity Field Measurements at ECN Spray A

2020-04-14
2020-01-0831
Diesel spray mixture formation is investigated at target conditions using multiple diagnostics and laboratories. High-speed Particle Image Velocimetry (PIV) is used to measure the velocity field inside and outside the jet simultaneously with a new frame straddling synchronization scheme. The PIV measurements are carried out in the Engine Combustion Network Spray A target conditions, enabling direct comparisons with mixture fraction measurements previously performed in the same conditions, and forming a unique database at diesel conditions. A 1D spray model, based upon mass and momentum exchange between axial control volumes and near-Gaussian velocity and mixture fraction profiles is evaluated against the data.
Journal Article

Air Entrainment in Diesel-Like Gas Jet by Simultaneous Flow Velocity and Fuel Concentration Measurements, Comparison of Free and Wall Impinging Jet Configurations

2011-08-30
2011-01-1828
The air entrainment process of diesel-like gas jet was studied by simultaneous measurements of concentration and velocity fields. A high pressure gas jet was used to simulate diesel injection conditions. The injection mass flow rate was similar to that of typical diesel injection. The experiments were performed in a high pressure vessel at typical ambient gas density of diesel engine during spray injection. The ambient gas density was varied from 25 to 30 kg/m₃ and three nozzle diameters, 0.2, 0.35 and 0.5 mm were used. Both free and wall-impinging jet configurations were investigated by combining Laser-Induced Fluorescence (LIF) and Particle Image Velocimetry (PIV) to obtain simultaneous planar measurements of concentration and velocity. Fuel concentration fields were used to define the edges of the jet and allow an accurate determination of the air entrainment rate both in free and wall-impinging configurations.
Journal Article

Energy Management Strategy and Optimal Hybridization Level for a Diesel HEV

2012-04-16
2012-01-1019
The design and the supervision of hybrid electric vehicles (HEV) are strongly coupled. The mutual influence between the optimal components sizing and the optimal operating points choice makes the problem complex. This was previously exposed in literature for spark ignition (SI) HEV. In this paper, we address the same issue for diesel HEV. In this case, the energy management strategy must take nitrogen oxides (NOx) emissions into account in addition to fuel consumption. This paper presents an optimal supervision strategy and its impact on the electric components sizing. The energy management strategy is based on the equivalent consumption minimization strategy (ECMS) using Pontryagin's minimum principle. It allows an adjustable trade-off between NOx and fuel consumption to be minimized. It was validated experimentally with a hardware-in-the-loop test bed.
Journal Article

Simulation and Optical Diagnostics to Characterize Low Octane Number Dual Fuel Strategies: a Step Towards the Octane on Demand Engine

2016-10-17
2016-01-2164
Reduction of CO2 emissions is becoming one of the great challenges for future gasoline engines. Downsizing is one of the most promising strategies to achieve this reduction, though it facilitates occurrence of knocking. Therefore, downsizing has to be associated with knock limiting technologies. The aim of the current research program is to adapt the fuel Research-Octane-Number (RON) injected in the combustion chamber to prevent knock occurrence and keep combustion phasing at optimum. This is achieved by a dual fuel injection strategy, involving a low-RON naphtha-based fuel (Naphtha, RON 71) and a high-RON octane booster (Ethanol, RON107). The ratio of fuel quantity on each injector is adapted to fit the RON requirement as a function of engine operating conditions. Hence, it becomes crucial to understand and predict the mixture preparation, to quantify its spatial and cycle-to-cycle variations and to apprehend the consequences on combustion behavior - knock especially.
Journal Article

HC-SCR on Silver-Based Catalyst: From Synthetic Gas Bench to Real Use

2011-08-30
2011-01-2092
The challenge for decreasing the emissions of compression ignition engines now remains mainly on NOx control. If the Lean NOx Trap (LNT) and Selective Catalytic Reduction by Urea (Urea-SCR) are very efficient, their extra-cost and management are a major issue for the OEMs. In that context, the selective catalytic reduction by hydrocarbons (HC-SCR) appears to be an interesting alternative solution, with a more limited NOx conversion efficiency but an easier packaging (diesel fuel as a reductant) and a limited price (reasonable coating cost / no PGM). In the framework of the RedNOx project, a prototype catalyst made of 2% silver on Alumina coated on cordierite was manufactured and tested on a synthetic gas bench. In parallel, an exhaust implementation study has been led to ensure the most suited conditions for injection. Thanks to SGB and simulation results, adapted engine tests have been designed and performed.
Technical Paper

Study of ECN Injectors’ Behavior Repeatability with Focus on Aging Effect and Soot Fluctuations

2016-04-05
2016-01-0845
The Engine Combustion Network (ECN) has become a leading group concerning the experimental and computational analysis of engine combustion phenomena. In order to establish a coherent database for model validation, all the institutions participating in the experimental effort carry out tests at well-defined boundary conditions and using wellcharacterized hardware. In this framework, the reference Spray A injectors have produced different results even when tested in the same facility, highlighting that the nozzle employed and its fouling are important parameters to be accounted for. On the other hand, the number of the available Spray A injectors became an issue, due to the increasing number of research centers and simultaneous experiments taking place in the ECN community. The present work has a double aim: on the one hand, to seek for an appropriate methodology to “validate” new injectors for ECN experiments and to provide new hardware for the ECN community.
Technical Paper

The Impact of Intake Valve Dynamics on Knock Propensity in a Dual-Fuel SI Engine

2017-10-08
2017-01-2236
In this study, the impact of the intake valve timing on knock propensity is investigated on a dual-fuel engine which leverages a low octane fuel and a high octane fuel to adjust the fuel mixture’s research octane rating (RON) based on operating point. Variations in the intake valve timing have a direct impact on residual gas concentrations due to valve overlap, and also affect the compression pressure and temperature by altering the effective compression ratio (eCR). In this study, it is shown that the fuel RON requirement for a non-knocking condition at a fixed operating point can vary significantly solely due to variations of the intake valve timing. At 2000 rpm and 6 bar IMEP, the fuel RON requirement ranges from 80 to 90 as a function of the intake valve timing, and the valve timing can change the RON requirement from 98 to 104 at 2000 rpm and 14 bar IMEP.
Technical Paper

Combustion Optimization of a Multi-Cylinder CI Engine Running with a Low RON Gasoline Fuel Considering Different Air Loop and After-Treatment Configurations

2017-10-08
2017-01-2264
Recent work has demonstrated the potential of gasoline-like fuels to reduce NOx and particulate emissions when used in compression ignition engines. In this context, low research octane number (RON) gasoline, a refinery stream derived from the atmospheric crude oil distillation process, has been identified as a highly valuable fuel. In addition, thanks to its higher H/C ratio and energy content compared to diesel, CO2 benefits are also expected when used in such engines. In previous studies, different cetane number (CN) fuels have been evaluated and a CN 35 fuel has been selected. The assessment and the choice of the required engine hardware adapted to this fuel, such as the compression ratio, bowl pattern and nozzle design have been performed on a single cylinder compression-ignition engine.
Technical Paper

Diesel Oxidation Catalyst and HC Investigations of a Low RON Gasoline Fuel in a Compression Ignition Engine

2017-10-08
2017-01-2405
Fuels from crude oil are the main energy vector used in the worldwide transport sector. But conventional fuel and engine technologies are often criticized, especially Diesel engines with the recent “Diesel gate”. Engine and fuel co-research is one of the main leverage to reduce both CO2 footprint and criteria pollutants in the transport sector. Compression ignition engines with gasoline-like fuels are a promising way for both NOx and particulate emissions abatement while keeping lower tailpipe CO2 emissions from both combustion process, physical and chemical properties of the low RON gasoline. To introduce a new fuel/engine technology, investigation of pollutants and After-Treatment Systems (ATS) is mandatory. Previous work [1] already studied soot behavior to define the rules for the design of the Diesel Particulate Filter (DPF) when used with a low RON gasoline in a compression ignition engine.
Technical Paper

An Innovative Approach Combining Adaptive Mesh Refinement, the ECFM3Z Turbulent Combustion Model, and the TKI Tabulated Auto-Ignition Model for Diesel Engine CFD Simulations

2016-04-05
2016-01-0604
The 3-Zones Extended Coherent Flame Model (ECFM3Z) and the Tabulated Kinetics for Ignition (TKI) auto-ignition model are widely used for RANS simulations of reactive flows in Diesel engines. ECFM3Z accounts for the turbulent mixing between one zone that contains compressed air and EGR and another zone that contains evaporated fuel. These zones mix to form a reactive zone where combustion occurs. In this mixing zone TKI is applied to predict the auto-ignition event, including the ignition delay time and the heat release rate. Because it is tabulated, TKI can model complex fuels over a wide range of engine thermodynamic conditions. However, the ECFM3Z/TKI combustion modeling approach requires an efficient predictive spray injection calculation. In a Diesel direct injection engine, the turbulent mixing and spray atomization are mainly driven by the liquid/gas coupling phenomenon that occurs at moving liquid/gas interfaces.
Technical Paper

Potential of CN25 Naphtha-Based Fuel to Power Compression Ignition Engines

2016-04-05
2016-01-0765
Recent work has demonstrated the potential of gasoline-like fuels to reduce NOx and particulate emissions when used in Diesel engines. In this context, straight-run naphtha, a refinery stream directly derived from the atmospheric crude oil distillation process, has been identified as a highly valuable fuel. The current study is one step further toward naphtha-based fuel to power compression ignition engines. The potential of a cetane number 25 fuel (CN25), resulting from a blend of hydro-treated straight-run naphtha CN35 with unleaded non-oxygenated gasoline RON91 was assessed. For this purpose, investigations were conducted on multiple fronts, including experimental activities on an injection test bed, in an optically accessible vessel and in a single cylinder engine. CFD simulations were also developed to provide relevant explanations.
Technical Paper

Low RON Gasoline Calibration on a Multi-Cylinder Compression Ignition Engine to Fulfill the Euro 6d Regulation

2017-09-04
2017-24-0091
Reducing the CO2 footprint, limiting the pollutant emissions and rebalancing the ongoing shift demand toward middle-distillate fuels are major concerns for vehicle manufacturers and oil refiners. In this context, gasoline-like fuels have been recently identified as good candidates. Straight run naphtha, a refinery stream derived from the atmospheric crude oil distillation process, allows for a reduction of both NOx and particulate emissions when used in compression-ignition engines. CO2 benefits are also expected thanks to naphtha’s higher H/C ratio and energy content compared to diesel. In previous studies, wide ranges of Cetane Number (CN) naphtha fuels have been evaluated and CN 35 naphtha fuel has been selected. The assessment and the choice of the required engine hardware adapted to this fuel, such as the compression ratio, bowl pattern, nozzle design and air-path technology, have been performed on a light-duty single cylinder compression-ignition engine.
Technical Paper

Direct Injection of CNG on High Compression Ratio Spark Ignition Engine: Numerical and Experimental Investigation

2011-04-12
2011-01-0923
CNG is one of the most promising alternate fuels for passenger car applications. CNG is affordable, is available worldwide and has good intrinsic properties including high knock resistance and low carbon content. Usually, CNG engines are developed by integrating CNG injectors in the intake manifold of a baseline gasoline engine, thereby remaining gasoline compliant. However, this does not lead to a bi-fuel engine but instead to a compromised solution for both Gasoline and CNG operation. The aim of the study was to evaluate the potential of a direct injection spark ignition engine derived from a diesel engine core and dedicated to CNG combustion. The main modification was the new design of the cylinder head and the piston crown to optimize the combustion velocity thanks to a high tumble level and good mixing. This work was done through computations. First, a 3D model was developed for the CFD simulation of CNG direct injection.
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