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Technical Paper

Fuzzy PID Based Optimization of Starting Control for AMT Clutch of Heavy-duty Trucks

2018-04-03
2018-01-1166
Starting control has become a troublesome issue in the developing field of the control system for heavy-duty trucks, due to the complexity of vehicle driving and the variability of driver's intention. The too fast clutch engagement may result in serious impact, influence on the comfort and fatigue life, and even the engine flameout, while the too slow clutch engagement may lead to long time of friction, the increased temperature, and accelerated wear of friction pair, as well as influence on the power performance and fatigue life[1]. Therefore, the key technique of starting control is clutch engagement control, for which the fuzzy PID based optimization of starting control for AMT clutch is proposed, with the pneumatic AMT clutch of heavy-duty trucks as the research object.
Technical Paper

The Algorithmic Research of Multi-operating Mode Energy Management System

2013-04-08
2013-01-0988
The traditional energy management algorithm is mainly based on a single driving cycle, it is obvious that many factors might be often neglected by designer, such as different driving cycles would suit for different control strategies. But they tend to make decisions on the balance of torque distribution and battery power that based on a single driving cycle. Therefore, it is very difficult to achieve the optimal control in each case. In this paper we introduce a new design concept of Multi-operating mode energy management, a mathematical model of the energy management applied to a hybrid vehicle system is presented. Results of simulations using the model with the Multi-operating mode energy management were compared with results of simulations using a model with the single mode energy management, allowing the energy efficiency evaluation of the proposed energy management system.
Technical Paper

The Effect of Multi-Universal Coupling Phase on Torsional Vibration of Drive Shaft and Vibration of Vehicle

2013-04-08
2013-01-1490
Torsional vibration of drive shaft has great influence on the vibration of vehicle. Reasonable phase arrangement of multi-universal coupling can attenuate vibration. In this paper, theoretical model of drive shaft with planar multi-cross universal coupling was established; the optimization scheme of the phase arrangement of multi-cross universal coupling was presented. The results of test validation and simulation show that the optimization scheme is effective and reasonable. The results of test validation and simulation show that the optimization scheme was effective and reasonable and the optimized scheme could solve the abnormal vibration on floor. Arranging phases of universal joints reasonably is very significative for attenuate the torsional vibration of drive shaft and the floor vibration.
Technical Paper

Structure Optimization and Interior Noise Reduction of Commercial Vehicle Cab

2012-09-24
2012-01-1928
In order to improve ride comfort and reduce interior noise of commercial vehicles, modal sensitivity analysis and optimization design of a commercial vehicle cab was carried out, which increased the first natural frequency of the optimized cab by 23.96%. The result of cab modal test verified the correctness of the finite element model and the effectiveness of the improving method. The structure-acoustic coupling model of the cab was established, and the acoustic response of the coupled sound field was predicted. The sound pressure level of the optimized cab was reduced. In comparison of the optimized cab with the original one, the optimization scheme was confirmed to be effective and reasonable.
Technical Paper

Optimization for Driveline Parameters of Self-Dumping Truck Based on Particle Swarm Algorithm

2015-04-14
2015-01-0472
In this study, with the aim of reducing fuel consumption and improving power performance, the optimization for the driveline parameters of a self-dumping truck was performed by using a vehicle performance simulation model. The accuracy of this model was checked by the power performance and fuel economy tests. Then the transmission ratios and final drive ratio were taken as design variables. Meanwhile, the power performance of the self-dumping truck was evaluated through standing start acceleration time from 0 to 70km/h, maximum speed and maximum gradeability, while the combined fuel consumption of C-WTVC drive cycle was taken as an evaluation index of fuel economy. The multi-objective optimization for the power performance and fuel economy was then performed based on particle swarm optimization algorithm, and the Pareto optimal set was obtained. Furthermore, the entropy method was proposed to determine the weight of fuel consumption and acceleration time.
Technical Paper

Sound Absorption Optimization of Porous Materials Using BP Neural Network and Genetic Algorithm

2016-04-05
2016-01-0472
In recent years, the interior noise of automobile has been becoming a significant problem. In order to reduce the noise, porous materials have been widely applied in automobile manufacturing. In this study, the simulation method and optimal analysis are used to determine the optimum sound absorption of polyurethane foam. The experimental simulation is processed based on the Johnson-Allard model. In the model, the foam adheres to a hard wall. The incident wave is plane wave. The function of the model is to calculate the noise reduction coefficient of polyurethane foam with different thickness, density and porosity. The back propagation neural network coupled with genetic optimization technique is utilized to predict the optimum sound absorption. A developed back propagation neural network model is trained and tested by the simulation data.
Technical Paper

Optimization of Suspension System of Self-Dumping Truck Using TOPSIS-based Taguchi Method Coupled with Entropy Measurement

2016-04-05
2016-01-1385
This study presents a hybrid optimization approach of TOPSIS-based Taguchi method and entropy measurement for the determination of the optimal suspension parameters to achieve an enhanced compromise among ride comfort, road friendliness which means the extent of damage exerted on the road by the vehicles, and handling stabilities of a self-dumping truck. Firstly, the full multi-body dynamic vehicle model is developed using software ADAMS/Car and the vehicle model is then validated through ride comfort road tests. The performance criterion for ride comfort evaluation is identified as root mean square (RMS) value of frequency weighted acceleration of cab floor, while the road damage coefficient is used for the evaluation of the road-friendliness of a whole vehicle. The lateral acceleration and roll angle of cab were defined as evaluation indices for handling stability performance.
Technical Paper

Optimization of Vehicle Ride Comfort and Handling Stability Based on TOPSIS Method

2015-04-14
2015-01-1348
A detailed multi-body dynamic model of a passenger car was modeled using ADAMS/Car and then checked by the ride comfort and handling stability test results in this paper. The performance criterion for ride comfort evaluation was defined as the overall weighted acceleration root mean square (RMS) value of car body floor, while the roll angle and lateral acceleration of car body were considered as evaluation indicators for handling stability performance. Simultaneously, spring stiffness and shock absorber damping coefficients of the front and rear suspensions were taken as the design variables (also called factors), which were considered at three levels. On this basis, a L9 orthogonal array was employed to perform the ride and handling simulations.
Technical Paper

Improving Light Bus Handling and Stability by Anti-roll Bar and Bushing Adjustment

2015-03-10
2015-01-0026
In order to improve the handling and stability of a light bus at high speed, a virtual model was established in Adams-Car and its anti-roll bar and bushing parameters were virtually optimized. The tyre mechanical characteristics were firstly tested by using a plate-type tyre tester and the Magic Formula parameters of the tyre were obtained. Then the virtual bus model's handling performance were studied by the simulation of central steering test and steady static circular test. An optimal matching method was put forward. By using genetic algorithm to conduct optimization, the optimised parameters were obtained. After that the anti-roll bar and bushing samples were respectively manufactured. At last, the comparative trials were performed in an automotive proving ground, and the subjective evaluation of the light bus's handling and stability was taken by three specialized assessors.
Technical Paper

Study on Dynamic Characteristics and Control Methods for Drive-by-Wire Electric Vehicle

2014-09-30
2014-01-2291
A full drive-by-wire electric vehicle, named Urban Future Electric Vehicle (UFEV) is developed, where the four wheels' traction and braking torques, four wheels' steering angles, and four active suspensions (in the future) are controlled independently. It is an ideal platform to realize the optimal vehicle dynamics, the marginal-stability and the energy-efficient control, it is also a platform for studying the advanced chassis control methods and their applications. A centralized control system of hierarchical structure for UFEV is proposed, which consist of Sensor Layer, Identification and Estimation Layer, Objective Control Layer, Forces and Motion Distribution Layer, Executive Layer. In the Identification and Estimation Layer, identification model is established by utilizing neural network algorithms to identify the driver characteristics. Vehicle state estimation and road identification of UFEV based on EKF and Fuzzy Logic Control methods is also conducted in this layer.
Technical Paper

An Integrated Method for Evaluation of Seat Comfort Based on Virtual Simulation of the Interface Pressures of Driver with Different Body Sizes

2017-03-28
2017-01-0406
This paper presents an integrated method for rapid modeling, simulation and virtual evaluation of the interface pressure between driver human body and seat. For simulation of the body-seat interaction and for calculation of the interface pressure, besides body dimensions and material characteristics an important aspect is the posture and position of the driver body with respect to seat. In addition, to ensure accommodation of the results to the target population usually several individuals are simulated, whose body anthropometries cover the scope of the whole population. The multivariate distribution of the body anthropometry and the sampling techniques are usually adopted to generate the individuals and to predict the detailed body dimensions. In biomechanical modeling of human body and seat, the correct element type, the rational settings of the contacts between different parts, the correct exertion of the loads to the calculation field, etc., are also crucial.
Technical Paper

A Multi-mode Control Strategy for EV Based on Typical Situation

2017-03-28
2017-01-0438
A multitude of recent studies are suggestive of the EV as a paramount representative of the NEV, its development direction is transformed from “individuals adapt to vehicles” to “vehicles serve for occupants”. The multi-mode drive control technology is relatively mature in traditional auto control sphere, however, a host of EV continues to use a single control strategy, which lacks of flexibility and diversity, little if nothing interprets the vehicle performances. Furthermore, due to the complex road environment and peculiarity of vehicle occupants that different requirement has been made for vehicle performance. To solve above problems, this paper uses the key technology of mathematical statistics process in MATLAB, such as the mean, linear fitting and discrete algorithms to clean up, screening and classification the original data in general rules, and based on short trips in the segments of kinematics analysis method to establish a representative of quintessential driving cycle.
Technical Paper

Multi-Objective Optimization of Interior Noise of an Automotive Body Based on Different Surrogate Models and NSGA-II

2018-04-03
2018-01-0146
This paper studies a multi-objective optimization design of interior noise for an automotive body. An acoustic-structure coupled model with materials and properties was established to predict the interior noise based on a passenger car. Moreover, three kinds of approximation models related damping thickness and the root mean square of the driver’s ear sound pressure level were established through Latin hypercube method and the corresponding experiments. The prediction accuracy was analyzed and compared for the approximate response surface model, Kriging model and Radial Basis Function neural network model. On this basis, multi-objective optimization of the vehicle interior noise was conducted by using NSGA-II. According to the optimization results, the damping composite structure was applied on the car body structure. Then, the comparison of sound pressure level response at driver’s ear location before and after optimization was performed at speed of 60 km/h on a smooth road.
Technical Paper

Hydraulic Pressure Control and Parameter Optimization of Integrated Electro-Hydraulic Brake System

2017-09-17
2017-01-2516
A general principle scheme of IEHB (Integrated Electro-Hydraulic Brake system) is proposed, and the working principle of the system is simply introduced in this paper. Considering the structure characteristics of the hydraulic control unit of the system, a kind of time-sharing control strategy is adopted to realize the purpose of independent and precise hydraulic pressure regulation of each wheel brake cylinder in various brake conditions of a vehicle. Because of the strong nonlinear and time varying characteristics of the dynamic brake pressure regulation processes of IEHB, its comprehensive brake performance is mainly affected by temperature, humidity, load change, the structure and control parameters of IEHB, and so on.
Technical Paper

Hierarchical Framework for Adaptive Cruise Control with Model Predictive Control Method

2017-09-23
2017-01-1963
Adaptive cruise control (ACC), as one of the advanced driver assistance systems (ADAS), has become increasingly popular in improving both driving safety and comfort. Since the objectives of ACC can be multi-dimensional, and often conflict with each other, it is a challenging task in its control design. The research presented in this paper takes ACC control design as a constrained optimization problem with multiple objectives. A hierarchical framework for ACC control is introduced, aimed to achieve optimal performance on driving safety and comfort, speed and/or distance tracking, and fuel economy whenever possible. Under the hierarchical framework, the operational mode is determined in the upper layer, in which a model predictive control (MPC) based spacing controller is employed to deal with the multiple control objectives. On the other hand, the lower layer is for actuator control, such as braking and driving control for vehicle longitudinal dynamics.
Technical Paper

Yaw/Roll Stability Modeling and Control of HeavyTractor-SemiTrailer

2007-08-05
2007-01-3574
This paper sets up a simplified dynamic model for simulating the yaw/roll stability of heavy tractor-semitrailer using Matlab/Simulink. A linear quadratic regulator (LQR) based on partial-state feedback controller is used to optimize the roll stability of the vehicle. The control objective for optimizing roll stability is to be reducing the lateral load transfer rate while keeping the suspension angle less than the maximum allowable angle. The simulation result shows that the LQR controller is effective in the active roll stability control of the heavy tractor-semitrailer.
Technical Paper

Combined Control Strategy for Engine Rotate Speed in the Shift Process of Automated Mechanical Transmission

2004-03-08
2004-01-0427
For the purpose of lessening fuel consumption, engine noise, shift jerk and clutch friction work in the shift process of Automatic Mechanical Transmission (AMT), a fuzzy-bang bang dual mode control strategy for engine rotate speed is put forward in this paper, which takes the advantages of time optimal control and fuzzy control. The combined control strategy is applied to the shift process control of AMT test minibus named SC6350 and proved to be successful by the experimental results.
Technical Paper

Optimal Anti-vibration Design of Vehicle-mounted Vibration Isolation Platform

2018-04-03
2018-01-1400
A vehicle-mounted anti-vibration system is designed to semi-actively reduce accelerations acting on vibration isolation platform under different road conditions. To provide the basis for optimal anti-vibration design, the kinematics and dynamics of the platform are analyzed to investigate the relationship between leg length, strength, the platform position and vibration properties. As the platform is fixed on vehicle, a combined vehicle-platform model is necessary for verifying the performance and applying some suitable control algorithms. Also, typical digital testing roads will be built using road load spectrum. To optimize the platform parameters, especially stiffness and damping, an active control system is designed at first. An anti-vibration system including a semi-active inerter is designed to match the control forces which are calculated from the above active system.
Technical Paper

Optimization of Bus Body Based on Vehicle Interior Vibration

2012-04-16
2012-01-0221
In order to solve the abnormal vibration of a light bus, order tracking analysis of finite element simulation and road test was made to identify the vibration source, finding that the rotation angular frequency of the wheels and the first two natural frequency of the body structure overlaps, resonance occurring which lead to increased vibration. To stagger the first two natural frequency and excitation frequency of the body, thickness of sheet metal and skeleton of the body-in-white were chosen as the design variables, rise of the first two natural frequency of the body-in-white as the optimization objective, optimal design and sensitivity analysis of the body-in-white was carried out with the modal analysis theory. Combining with the modal sensitivity and mass sensitivity of sheet metal and skeleton, the optimum design was achieved and tests analysis was conducted.
Journal Article

Optimization Matching of Powertrain System for Self-Dumping Truck Based on Grey Relational Analysis

2015-04-14
2015-01-0501
In this paper, the performance simulation model of a domestic self-dumping truck was established using AVL-Cruise software. Then its accuracy was checked by the power performance and fuel economy tests which were conducted on the proving ground. The power performance of the self-dumping truck was evaluated through standing start acceleration time from 0 to 70km/h, overtaking acceleration time from 60 to 70km/h, maximum speed and maximum gradeability, while the composite fuel consumption per hundred kilometers was taken as an evaluation index of fuel economy. A L9 orthogonal array was applied to investigate the effect of three matching factors including engine, transmission and final drive, which were considered at three levels, on the power performance and fuel economy of the self-dumping truck. Furthermore, the grey relational grade was proposed to assess the multiple performance responses according to the grey relational analysis.
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